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Explosive welding method for hard and brittle materials

A technology of explosive welding of hard and brittle materials, applied in the field of material processing, can solve the problems of only a few tens of bonding strengths, impossibility of industrial production, low bonding rate and bonding strength, etc., to reduce the possibility of cracking and make processing simple and convenient , The performance is uniform and consistent

Pending Publication Date: 2021-11-05
BAOJI TAICHENG METAL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. Use butter, engine oil, asphalt and other soft oils to cover the surface of the double board as a buffer layer. This method can reduce 20% to 30% of cracks, but there are still a lot of cracks, and it is not effective Transmission of explosive energy, the bonding rate and bonding strength are very low, which cannot meet the needs of industrial production;
[0005] 2. Use hard materials such as cardboard, gypsum board, wood board, plastic, and glass fiber reinforced plastic as the buffer layer. This method can reduce cracks by more than 50%, but it cannot completely solve the problem of cracks. The bonding strength is only tens of MPa. The rate is lower than 70%, which cannot be used for industrial production;
[0006] 3. Underwater blasting, the whole structure is placed underwater. Although this method can effectively ensure the uniformity of explosive welding, the energy of the explosive is still directly applied to the doubler plate, which cannot reduce the occurrence of cracks.

Method used

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  • Explosive welding method for hard and brittle materials

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] Embodiment 1 adopts the method of the present invention to prepare tungsten steel metal clad plate

[0034] The tungsten steel metal clad plate in this embodiment is composed of the following materials: the thickness of the tungsten plate is 2mm, the thickness of the steel plate is 30mm, the tungsten plate is used as the double plate, and the steel plate is used as the substrate.

[0035] The specific steps of the preparation method are as follows (the use state diagram before the explosive welding structure is composited is as follows figure 1 shown):

[0036] Step 1. Select the base plate 1 and the doubler plate 2 according to the material of the explosive composite plate to be prepared, then lay the doubler plate 2 on the top of the base plate 1, and evenly arrange a plurality of support columns 3 between the base plate 1 and the doubler plate 2, so that The gap between the substrate 1 and the compound plate 2 is 6mm; the substrate 1 is a common carbon steel plate w...

Embodiment 2

[0041] Embodiment 2 adopts the method of the present invention to prepare molybdenum steel metal clad plate

[0042] The molybdenum-steel metal clad plate in this embodiment is composed of the following materials: the thickness of the molybdenum plate is 3mm, the thickness of the steel plate is 30mm, the molybdenum plate is used as the cladding plate, and the steel plate is used as the base plate.

[0043] The specific steps of the preparation method are as follows:

[0044] Step 1. Select the base plate and the doubler plate according to the material of the explosive composite plate to be prepared, then lay the doubler plate on the top of the base plate, and evenly arrange a number of support columns between the base plate and the doubler plate, so that the gap between the base plate and the doubler plate is 6mm; the base plate is a common carbon steel plate with a size of 1000mm×1000mm×50mm, and the doubler plate is a molybdenum plate with a size of 1040mm×1040mm×2mm; a plur...

Embodiment 3

[0049] Embodiment 3 adopts the method of the present invention to prepare titanium alloy steel metal clad plate

[0050] The titanium-steel metal clad plate in this embodiment is composed of the following materials: a titanium alloy with a thickness of 8mm, a steel plate with a thickness of 50mm, the titanium plate is used as the double plate, and the steel plate is used as the base plate.

[0051] The specific steps of the preparation method are as follows:

[0052] Step 1. Select the base plate and the doubler plate according to the material of the explosive composite plate to be prepared, then lay the doubler plate on the top of the base plate, and evenly arrange a plurality of support columns between the base plate and the doubler plate, so that the gap between the base plate and the doubler plate is 12mm; the base plate is a plain carbon steel plate with a size of 1000mm×1000mm×50mm, and the doubler plate is a titanium plate with a size of 1040mm×1040mm×2mm; a plurality o...

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Abstract

The invention relates to an explosive welding method for hard and brittle materials, and belongs to the technical field of material processing. The technical problem to be solved by the invention is to provide an explosive welding method for a hard and brittle material, which can obviously reduce cracks. The explosive welding method for the hard and brittle material comprises the following steps: a, selecting a compound plate and a base plate according to needs, then laying the compound plate on the top of the base plate, and arranging a plurality of supporting columns between the base plate and the compound plate; b, laying a water layer on the upper surface of the compound plate laid on the base plate in the step a, then placing an explosive frame on the top of the compound plate covered with the water layer, and then evenly laying explosive for explosive cladding in the explosive frame, wherein the laying area of the explosive for explosive cladding is not smaller than the surface area of a substrate; and c, detonating to obtain the explosive composite board. The composite board obtained through the method is high in binding rate and binding strength, uniform and consistent in performance and good in board shape.

Description

technical field [0001] The invention relates to an explosive welding method for hard and brittle materials, belonging to the technical field of material processing. Background technique [0002] Explosive composite technology is large-area layered explosive welding. The products produced by this technology can be used in many fields such as chimney lining of thermal power plant, nuclear power condenser tube sheet, chemical reaction vessel, etc., and have high efficiency and low pollution. It has been widely used The application in the field of metal processing has created huge social value. At present, titanium, stainless steel, copper, nickel and other metal materials with low hardness and good ductility have made rapid progress, and can meet the needs of large-scale industrial production in terms of specifications, bonding ratio, and bonding strength. However, some hard and brittle materials, such as tungsten, molybdenum, ceramics, etc., are several times harder than the ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K20/08B23K20/26
CPCB23K20/08B23K20/26
Inventor 杨学山何宝明魏彬彬
Owner BAOJI TAICHENG METAL CO LTD
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