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Metal slurry, heating circuit, atomizing core, preparation method of atomizing core, and electronic cigarette

A technology of metal paste and heating circuit, which is applied in the field of electronic cigarettes, can solve the problems of brittle ceramic substrate, phase separation, falling off of heating circuit, etc., to ensure continuity, ensure stability of resistance value, and reduce error Effect

Active Publication Date: 2021-09-21
SHENZHEN TAOTAO TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The bonding strength is generally determined by dry burning method (for example, at 6.0W constant power, continuously energized for 6 minutes) or thermal shock method (for example, at 6.0W constant power, energize for 3s, stop for 15s, then energize for 3s, stop for 15s... ...a total of 20 cycles, a total of 6 minutes) to evaluate, when the bonding strength is not enough to support the above experimental conditions, the thick film heating circuit will be separated from the porous ceramic, and the thick film heating circuit will be peeled, and even cause The heating circuit is detached from the porous ceramic substrate
[0003] In the prior art, it is generally used to add more glass powder to the resistance slurry to increase the interface bonding strength between the heating circuit and the porous ceramic, but when the glass powder content in the slurry is large, although the heating circuit and the ceramic substrate The bonding strength between them has been improved, but too much glass powder impregnated into the porous ceramic matrix will lead to "vitrification" of the ceramic matrix, resulting in brittle fracture of the ceramic matrix, which seriously affects the assembly and use requirements of the electronic cigarette core.

Method used

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  • Metal slurry, heating circuit, atomizing core, preparation method of atomizing core, and electronic cigarette
  • Metal slurry, heating circuit, atomizing core, preparation method of atomizing core, and electronic cigarette
  • Metal slurry, heating circuit, atomizing core, preparation method of atomizing core, and electronic cigarette

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preparation example Construction

[0034] Such as figure 1 As shown, this embodiment also provides a method for preparing the atomizing core, which includes the following steps:

[0035] S1. Providing porous ceramics and metal pastes: respectively providing porous ceramics and metal pastes, wherein the porous ceramics are the above-mentioned porous ceramics, and the metal pastes are the above-mentioned metal pastes.

[0036] S1.1. Preparation of porous ceramics: In order to arrange the pores of the porous ceramics in an orderly manner and to ensure the inclination angle between the axial direction of the pores of the porous ceramics and the atomization surface, the porous ceramics can be prepared by a template method. Taking the preparation of zirconia porous ceramics as an example, the preparation of the porous ceramics includes the following steps:

[0037]Adding 1 part of the polymer to 4-6 parts of the binary system organic solvent, dissolving under the condition of avoiding light, and mixing uniformly to ...

Embodiment 1

[0048] Embodiment 1: For the atomizing core of this embodiment, the mass ratio of metal powder, glass powder and organic vehicle in the metal paste is 100:10:20.

[0049] Among them, every 100 parts by mass of metal powder includes 20 parts of Ni powder, 15 parts of Cr powder and 65 parts of NiCr 20 Alloy powder. Among them, the median particle size D50 of Ni powder = 9.8 μm, the median particle size D50 of Cr powder = 9.6 μm, NiCr 20 The median particle size D50 of the alloy powder is 30 μm.

[0050] Every 100 parts by mass of the glass powder includes 40 parts of Si, 20 parts of Al, 10 parts of B, and 30 parts of other components. The median particle size D50 of the glass powder is 20 μm. In the organic vehicle, the mass ratio of ethyl cellulose to the terpineol is 30:70.

[0051] The porosity of the porous ceramic is 50%, the pore diameter is 30 μm, and the thickness of the prepared heating circuit is 50 μm.

Embodiment 2

[0052] Embodiment 2: The metal paste of the atomizing core in this embodiment is basically the same as the metal paste in Embodiment 1, the difference is that every 100 parts by mass of the glass frit includes 42 parts of Si, 19 parts of Al, 10 parts of B, and 29 parts for the remaining components.

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Abstract

The invention provides metal slurry, which comprises metal powder, glass powder and an organic carrier, wherein a mass ratio of the metal powder to the glass powder to the organic carrier is 100:(5-10):(10-20); the metal powder comprises Ni powder, Cr powder and NiCr20 alloy powder; the median particle size of the Ni powder and the median particle size of the Cr powder are both smaller than 10 microns, and the median particle size of the NiCr20 alloy powder ranges from 15 microns to 50 microns; and the chemical formula of the glass powder is B-Si-Al-M2O-NO, M is alkali metal, and N is alkaline earth metal. The invention further provides a heating circuit made of the metal slurry, an atomizing core comprising porous ceramic and the heating circuit, a preparation method of the atomizing core and an electronic cigarette. The bonding strength between the heating circuit prepared from the metal slurry and the porous ceramic is high, the strength of the porous ceramic is not affected, the assembly and use requirements of the atomizing core of the electronic cigarette can be met, and the service life of the electronic cigarette is prolonged.

Description

technical field [0001] The invention belongs to the technical field of electronic cigarettes, and in particular relates to a metal paste, a heating circuit, an atomizing core and a preparation method thereof, and an electronic cigarette. Background technique [0002] The electronic cigarette is equipped with a heating element on the atomizing surface of the atomizing core. The current heating element is mostly a layer of metal paste printed on the surface of the porous ceramic substrate, which is a thick-film heating circuit formed by drying and sintering. , the heating circuit heats the e-liquid impregnated on the atomizing surface to atomize it to generate smoke for the user to inhale. Since there is no fixing member between the thick-film heating circuit and the porous ceramic, the two are only bonded and fixed by sintering. Therefore, the bonding strength between the two directly affects the service life of the electronic cigarette. The bonding strength is generally det...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B1/16H01B1/22H01B13/00A24F40/46A24F40/40
CPCH01B1/16H01B1/22H01B13/0026H01B13/0016A24F40/46A24F40/40A24F47/00
Inventor 李程峰余明先徐玉金张霖王伟江刘友昌戴高环王超何培与何晓刚姚伟昌李毅
Owner SHENZHEN TAOTAO TECH CO LTD
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