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A Synergistic Emission Reduction Method for Energy-carrying Composite Gas Media Sintering

A composite gas and medium technology, applied in the field of sintering, iron and steel metallurgy sintering, to achieve the effect of reducing emissions, significant emission reduction effects, and reducing the generation of pollutants

Active Publication Date: 2022-03-04
CENT SOUTH UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In addition, literature studies have shown that NO can be reduced during the flue gas circulation process, and the conversion of N elements in solid fuels to NO can be inhibited. X (EliminationBehaviors of NOx in the Sintering Process with Flue Gas Recirculation[J], xiaohui Fan), while dioxins in the flue gas can be thermally decomposed when passing through the combustion layer, and CO can undergo secondary combustion (iron ore sintering smoke SO in gas cycle 2 and NO X Cooperative optimization of process control and energy saving and emission reduction [D], Yu Heng), but whether it is the one-stage cycle of the EOS process, the two-stage cycle of the LEEP process and the EPOSINT process, or the regional exhaust gas circulation process and exhaust gas waste heat cycle Three-stage cycle of the process due to low oxygen content and / or high water content and / or SO in the circulating flue gas 2 The high content has brought certain influence on the sintering process and sinter quality to varying degrees.

Method used

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  • A Synergistic Emission Reduction Method for Energy-carrying Composite Gas Media Sintering

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0033] According to the mass ratio of 59.81% mixed iron ore, 4.42% dolomite, 5.38% limestone, 3.46% quicklime, 13.85% sintered ore return, 9.23% blast furnace return ore, and 3.85% coke powder (the chemical composition of the obtained sintered ore is TFe56. 26%, R1.80, MgO1.80%, CaO10.83%). The total area of ​​the sintering machine is 450m 2 , a total of 24 bellows. After the raw materials are mixed and granulated, they are placed on the sintering trolley, and the hot exhaust gas of the ring cooler (temperature 250°C, O 2 content 20.90%) into the ignition cover of the ignition section (accounting for 2 / 24 of the length of the sintering machine) for hot blast ignition. Introduce hot waste gas (temperature 200°C, O 2 content of 20.90%) for heat preservation, and cascade spraying of natural gas in the heat preservation cover, the concentration along the length direction of the sintering machine is uniformly reduced from 0.60% to 0.3%. Inject 0.3% natural gas into the middle s...

Embodiment 2

[0035] According to the mass ratio of 59.81% mixed iron ore, 4.42% dolomite, 5.38% limestone, 3.46% quicklime, 13.85% sintered ore return, 9.23% blast furnace return ore, and 3.85% coke powder (the chemical composition of the obtained sintered ore is TFe56. 26%, R1.80, MgO1.80%, CaO10.83%). The total area of ​​the sintering machine is 450m 2 , a total of 24 bellows. After the raw materials are mixed and granulated, they are placed on the sintering trolley, and the hot exhaust gas of the ring cooler and the hot exhaust gas of the blast furnace gas (temperature 350 ° C, O 2 content 20.0%) into the ignition cover of the ignition section (accounting for 1 / 24 of the length of the sintering machine) for hot blast ignition. Introduce hot waste gas (temperature 300°C, O 2 content 20.0%) for heat preservation, and cascade spraying of natural gas in the heat preservation cover, the concentration along the length direction of the sintering machine is uniformly reduced from 0.50% to 0....

Embodiment 3

[0037] According to the mass ratio of mixed iron ore 60.03%, dolomite 4.44%, limestone 5.37%, quicklime 3.46%, sinter return ore 13.85%, blast furnace return ore 9.23%, coke powder 3.62% batching (the chemical composition of the obtained sinter is TFe56. 29%, R1.80, MgO1.80%, CaO10.81%). The total area of ​​the sintering machine is 450m 2 , a total of 24 bellows. After the raw materials are mixed and granulated, they are placed on the sintering trolley, and the hot exhaust gas of the ring cooler and the hot exhaust gas of the blast furnace gas are burned (temperature 300°C, O 2 content 20.40%) into the ignition cover of the ignition section (accounting for 2 / 24 of the length of the sintering machine) for hot blast ignition. Introduce hot waste gas (temperature 250°C, O 2 content 20.40%) for heat preservation, and cascade spraying of natural gas in the heat preservation cover, the concentration along the length direction of the sintering machine is uniformly reduced from 0.6...

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Abstract

The invention discloses a method for synergistic emission reduction by sintering of energy-carrying composite gas. The sintering material surface is sequentially divided into an ignition section, a heat preservation section, a middle section, a flue gas heating section and a machine tail section from the head to the tail of a sintering machine. According to the flue gas composition, temperature characteristics and heat demand in different sections, hot waste gas is introduced into the ignition section for ignition, hot waste gas is introduced into the heat preservation section and hydrogen-rich gas is injected in steps synchronously, and the middle section is coupled on the basis of injection of hydrogen-rich gas Water vapor is sprayed in steps to circulate the high-temperature flue gas in the tail section and the flue gas in the ignition section and / or heat preservation section to the heating section. After adopting the energy-carrying composite gas sintering collaborative emission reduction method, it can simultaneously achieve a greater reduction in the consumption of solid fossil fuels in the sintering process and inhibit the formation / decomposition of pollutants to generate pollutants. Compared with conventional air sintering, it can reduce CO emissions. 2 15~25%, CO40~50%, NO X 20-40%, SO X 5-20%, dioxin 50-80%.

Description

technical field [0001] The present invention relates to a sintering method, in particular to a method for synergistic emission reduction using energy-carrying composite gas medium sintering, and in particular to a method for dividing the sintered material surface into sections, and introducing different The energy-carrying gas replaces traditional air so as to realize energy-saving and emission-reduction methods, and belongs to the technical field of iron and steel metallurgy sintering. Background technique [0002] High energy consumption and high pollution are important factors restricting the sustainable development of traditional industries, especially in the iron and steel industry. Iron ore sintering, the front-end process of the iron and steel industry, poses severe challenges to the green manufacturing of the iron and steel industry due to its high energy consumption and heavy pollution load. In the traditional sintering process, solid fossil fuels such as coke and ...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): F27B9/30
CPCF27B9/30F27M2003/04F27D17/00F27D2019/0034C22B1/245C22B1/20C21B13/004C21B13/0053C21B13/0073C21B2100/26C21B2100/80C21B5/008C22B1/16
Inventor 甘敏范晓慧季志云周志安周浩宇王兆才赵元杰陈许玲黄晓贤汪国靖
Owner CENT SOUTH UNIV
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