Aluminum alloy thin-walled member and its high-efficiency hot stamping forming method and application

A technology of hot stamping and thin-walled components, which is applied in the direction of forming tools, vehicle parts, transportation and packaging, etc. It can solve the problems of inapplicability to industrial continuous production, thermal distortion process efficiency of parts, and low efficiency of heat treatment process, so as to shorten heat preservation The time required, the beat is stable and controllable, and the production process is continuous and safe.

Active Publication Date: 2021-11-09
SHANGHAI JIAO TONG UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

In recent years, aluminum alloys with high specific strength, stiffness and good corrosion resistance have attracted the attention of the industry. However, the plasticity of aluminum alloys at room temperature is poor, and the subsequent heat treatment process efficiency of stamping parts is low. Traditional methods cannot meet the requirements of the process. Require
[0003] Utilizing the characteristics of high-temperature plasticity enhancement of aluminum alloys, parts with complex features can be formed by using isothermal forming methods, but subsequent strengthening treatments such as solid solution-quenching-artificial aging are usually required, resulting in thermal distortion of the parts and low process efficiency.
Some scholars put forward the aluminum alloy hot stamping (HFQ) technology on the basis of the hot stamping process of boron steel. Wrinkles and other process defects can achieve the purpose of forming complex parts while ensuring strength and dimensional accuracy. However, this process is limited by the long solution time and aging time in the aluminum alloy heat treatment system, and the cycle is slow. It is not suitable for industrial continuous production.

Method used

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  • Aluminum alloy thin-walled member and its high-efficiency hot stamping forming method and application
  • Aluminum alloy thin-walled member and its high-efficiency hot stamping forming method and application
  • Aluminum alloy thin-walled member and its high-efficiency hot stamping forming method and application

Examples

Experimental program
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Effect test

Embodiment 1

[0057] Such as image 3 , Figure 4 , Figure 5 , Figure 7 with Figure 8 As shown, this embodiment takes a 7075-T6 aluminum alloy custom pre-deformation as an example, and simulates the process route provided above, including rapid heating, pre-cooling + pre-deformation, cold mold final forming and baking paint treatment. Including the following steps:

[0058] (1) Rapid heating: The original 7075-T6 aluminum alloy plate 1 performs rapid heat exchange through contact with the high-temperature heated flat mold 2. The average heating rate is about 80°C / s after testing, and the heating temperature is higher than the solid solution temperature of the aluminum alloy. Lower than 250°C, hold the pressure in the flat mold 2 for 5s, and heat to the target temperature.

[0059] (2), pre-cooling + pre-deformation: transfer the high-temperature 7075-T6 aluminum alloy plate 1 to a high-temperature custom-made pre-deformation mold 4 at 400°C, the transfer time is 1s, and adopt a cust...

Embodiment 2

[0063] Such as image 3 , Figure 4 , Image 6 , Figure 7 with Figure 8 As shown, this embodiment takes a uniform pre-deformation of a 7075-T4 aluminum alloy as an example, and simulates the above-mentioned process route, including rapid heating, pre-cooling + pre-deformation, cold mold final forming and baking paint treatment. Including the following steps:

[0064] (1) Rapid heating: The original 7075-T4 aluminum alloy plate 1 performs rapid heat exchange by contacting the high-temperature heated flat mold 2. The average heating rate is about 80°C / s after testing, and the heating temperature is higher than the solid solution temperature of the aluminum alloy. Lower than 200°C, hold the pressure in the flat mold 2 for 5s, and heat to the target temperature.

[0065] (2), pre-cooling + pre-deformation: transfer the high-temperature 7075-T4 aluminum alloy plate 1 to the high-temperature pre-deformation mold 4 at 400°C, the transfer time is 1s, and the original 7075-T4 al...

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Abstract

The invention provides an aluminum alloy thin-walled component and its high-efficiency hot stamping forming method and application. By utilizing the characteristics of high efficiency, fast cycle time and high integration of progressive dies, rapid heating-pre-cooling and pre-deformation-cold die final The forming process steps are integrated in a set of progressive molds, and the paint treatment is carried out, that is, the aging high-strength aluminum alloy is used, and the heat is exchanged quickly by contacting with the heating flat mold. By controlling the contact pressure, the forming temperature can be reached by holding the pressure for a short time. Interval; through pre-cooling and pre-deformation to generate uniform strain cumulative dislocations, while avoiding the high-temperature softening phenomenon of aluminum alloy materials in the high-temperature deformation stage, to achieve the purpose of deformation; finally stamping in the final forming mold at room temperature to obtain the required parts and Baking paint treatment is carried out; this method greatly shortens the production cycle of aluminum alloy hot-formed parts, is suitable for fast-paced continuous industrial production mode, and has a high degree of integration of process steps, which saves equipment costs and time costs, while ensuring the mechanical properties of formed parts.

Description

technical field [0001] The invention belongs to the technical field of sheet metal forming and processing, and in particular relates to an aluminum alloy thin-walled component and its high-efficiency hot stamping forming method and application. Background technique [0002] In response to the energy crisis and environmental crisis, the development of advanced manufacturing technology to achieve lightweight structures has become a research hotspot in the aerospace and automotive industries. In recent years, aluminum alloys with high specific strength, stiffness and good corrosion resistance have attracted the attention of the industry. However, the plasticity of aluminum alloys at room temperature is poor, and the subsequent heat treatment process efficiency of stamping parts is low. Traditional methods cannot meet the requirements of the process. Require. [0003] Utilizing the characteristics of high-temperature plasticity enhancement of aluminum alloys, parts with complex...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B21D37/16B21D53/88
CPCB21D37/16B21D53/88
Inventor 李淑慧李永丰张云光邓茗来新民
Owner SHANGHAI JIAO TONG UNIV
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