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Reaction recovery system for continuous synthesis of polyamide and method thereof

A recovery system and technology of polyamide, applied in the field of continuous synthesis method and reaction recovery system of polyamide, can solve the problems of complex structure and uncontrollable pressure, achieve low energy demand, promote upgrading, equipment investment and maintenance expenses less effect

Active Publication Date: 2020-05-05
ZHEJIANG UNIV +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The vertical multi-stage reaction equipment disclosed in Chinese patent CN201910063549.8 has the characteristics of gas-liquid parallel flow, and the gas phase pressure at the inlet is relatively high, which improves the shortcomings of the above-mentioned integrated equipment to a certain extent. The bubbling stirring effect in the tray forces most of the gas to flow continuously from top to bottom, and even requires additional inert gas to ensure the stirring and mixing effect. Therefore, it is necessary to equip multi-layer decompression devices to achieve the effect of gradually decreasing pressure. Not only the structure is complex but also the pressure drop is relatively uncontrollable

Method used

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  • Reaction recovery system for continuous synthesis of polyamide and method thereof
  • Reaction recovery system for continuous synthesis of polyamide and method thereof
  • Reaction recovery system for continuous synthesis of polyamide and method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0045] A nylon 66 salt solution with a temperature of 215°C and a concentration of 69wt% was injected into the multi-stage internal circulation tower reactor. The temperature of the first-stage reaction unit in the first stage of the reaction was controlled at 216°C, and the pressure was controlled at 16atm through the steam outlet valve. The reaction materials pass through 6-stage reaction units. The ratio of the diameter of the guide tube to the diameter of the tower in each stage of the reaction unit is 0.3:1, 0.35:1, 0.4:1, 0.5:1, 0.6:1 and 0.7:1. The operating temperature Gradually increase the temperature to 230°C and decrease the pressure to 12 atm. The reaction material is injected into the second stage to continue the reaction. The second stage consists of two sets of decompression units including serpentine decompression tubes arranged horizontally. The operating temperature is gradually increased from 238°C to 260°C, and the operating pressure is reduced to 6atm. Th...

Embodiment 2

[0047]A nylon 66 salt solution with a temperature of 200°C and a concentration of 60wt% is injected into the multi-stage internal circulation tower reactor. The temperature of the first layer of the reaction unit in the first stage of the reaction is controlled at 216°C and the pressure is 15atm. The reaction materials pass through 7 layers of circulating reaction units, and the ratio of the diameter of the guide cylinder to the diameter of the tower of each reaction unit is 0.3:1, 0.35:1, 0.4:1, 0.45:1, 0.5:1, 0.6:1 and 0.7 : 1. The operating temperature gradually increased to 232°C and the pressure decreased to 11atm. The reaction material is injected into the second stage to continue the reaction. The second stage consists of two sets of decompression units including vertically arranged serpentine decompression pipes. The operating temperature is gradually increased from 236°C to 260°C, and the operating pressure is reduced to 2atm. The diamine recovery tower adopts plate r...

Embodiment 3

[0049] A nylon 66 salt solution with a temperature of 220°C and a concentration of 70wt% was injected into the multi-stage internal circulation tower reactor. The temperature of the first-stage reaction unit in the first stage of the reaction was controlled at 216°C, and the pressure was controlled at 16 atm through the steam outlet valve. The reaction materials pass through two stages of reaction units. The ratio of the diameter of the guide tube to the diameter of the tower of each reaction unit is 0.3:1 and 0.7:1 in turn. The operating temperature is gradually raised to 230°C and the pressure is reduced to 12atm. The reaction material is injected into the second stage to continue the reaction. The second stage consists of 5 sets of decompression units including serpentine decompression pipes arranged horizontally. The operating temperature is gradually increased from 235°C to 265°C, and the operating pressure is reduced to 1 atm. The diamine recovery tower adopts plate recti...

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Abstract

The invention provides a reaction recovery system for continuous synthesis of polyamide. The system comprises a multi-stage internal circulation tower reactor and a diamine recovery tower, wherein thereactor is beneficial to promote liquid phase recycle mixing in each stage of reaction unit, and the diamine recovery tower can separate and recover diamine components in mixed steam in time. The whole reaction recovery system has the advantages of high heat exchange efficiency, low energy requirement, low equipment investment and maintenance expenditure and the like. The invention further provides a continuous synthesis method of polyamide. The polyamide is synthesized in a multi-stage liquid-phase recycle mixing and pressure controllable decreasing mode. The gas phase pressure of differentreaction stages is adjusted, so that the boiling evaporation amount of water and diamine in a liquid phase and the reaction degree of polyamide salt are effectively controlled, the whole polycondensation process is carried out under the trend that the pressure is gradually reduced, the coordination and distribution of heat supply quantity in different reaction stages are facilitated, the improvement of the polymerization degree of a polyamide product is promoted, the polymerization degree of a final product reaches 10-60, and the requirements of a subsequent decompressor are reduced or eliminated.

Description

technical field [0001] The present invention relates to a continuous polymerization method for producing polyamide and an equipment system capable of performing the polymerization method. More precisely, the present invention relates to a continuous polyamide synthesis method and a reaction recovery system, the system includes a multi-stage internal circulation tower reactor and a diamine recovery tower. Background technique [0002] Processes for the continuous production of polyamide materials such as Nylon 66 are known in the prior art, and a typical production flow consists of 3-5 different reaction vessels connected in series. Evaporation concentration, high-pressure pre-condensation, flash evaporation, atmospheric pressure final polycondensation and vacuum polycondensation are carried out in sequence. Each reaction step is separated in space, and the reaction vessel used is usually a tubular reactor or a stirred tank. U.S. Patent US3402152 discloses the continuous pol...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01J19/24B01D3/14B01D3/42C08G69/28C08G69/26C07C209/86C07C211/12
CPCB01D3/14B01J19/246B01J2219/00033B01J2219/00054B01J2219/00081B01J2219/00162C07C209/86C07C211/12C08G69/265C08G69/28Y02P20/50
Inventor 王嘉骏张电子冯连芳段文亮顾雪萍杨建中刘天奇谭光营
Owner ZHEJIANG UNIV
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