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Microwave dielectric ceramic with layered structure and preparation method thereof

A technology of microwave dielectric ceramics and layered structure, applied in the field of microwave dielectric ceramics, can solve the problems of large fluctuations in ceramic performance, lower quality factors, and difficulty in meeting stability, and achieve the effect of improving stability and quality factors

Active Publication Date: 2022-05-06
SUZHOU BOOM HIGH PURITY MATERIALS TECH CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Among them, BaTi 4 o 9 Microwave-based dielectric ceramics have been widely used in many fields due to their low cost of raw materials, excellent microwave dielectric properties including suitable dielectric constant (38) and high quality factor (38000, @4GHz). However, BaTi 4 o 9 The resonant frequency temperature coefficient (+14ppm / ℃) of microwave-based dielectric ceramics is difficult to meet the requirements of filters and resonators (<±3ppm / ℃). Therefore, it is necessary to do research on its modification to ensure high dielectric constant and High quality factor, through the introduction of additives to reduce its resonant frequency temperature coefficient
[0005] The traditional preparation method is to add additives and BaTiO 4 The powders are mixed and ground together, and then dried, granulated, shaped and sintered to obtain ceramic products. Due to the additives and BaTi 4 o 9 The density is not the same, so that with BaTi 4 o 9 When the powder is mixed, it is easy to have local uneven distribution, which leads to the generation of impurities during the ceramic sintering process, which reduces the quality factor and causes large fluctuations in ceramic performance, making it difficult to meet the stability of production.

Method used

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  • Microwave dielectric ceramic with layered structure and preparation method thereof

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Comparison scheme
Effect test

Embodiment 1

[0036] The first embodiment provides a method for preparing a layered microwave dielectric ceramic, such as figure 1 shown, including the following steps:

[0037] S1, the BaTi 4 o 9 and Zn 1.01 Nb 2 o 6 Placed in a ball mill, the BaTi 4 o 9 and the Zn 1.01 Nb 2 o 6 Ball milled into BaTi 4 o 9 Powder and Zn 1.01 Nb 2 o 6 powder to make the BaTi 4 o 9 powder and the Zn 1.01 Nb 2 o 6 The particle size of the powder meets the preset particle size;

[0038] S2, the BaTi 4 o 9 powder and the Zn 1.01 Nb 2 o 6 powder according to BaTi 4 o 9 -Zn 1.01 Nb 2 o 6 The chemical composition is weighed;

[0039] S3, 50% of the BaTi in the S2 step 4 o 9 The powder is placed in the mold, and the first substrate is prepared by dry pressing;

[0040] S4. Place the Zn on the first substrate 1.01 Nb 2 o 6 Powder, the second substrate is prepared by dry pressing;

[0041] S5. Place the remaining 50% of the BaTi in the step S2 on the second substrate 4 o 9 Powder,...

Embodiment 2

[0060] The second embodiment provides a method for preparing a layered microwave dielectric ceramic, such as figure 1 shown, including the following steps:

[0061] S1, the BaTi 4 o 9 and Zn 1.01 Nb 2 o 6 Placed in a ball mill, the BaTi 4 o 9 and the Zn 1.01 Nb 2 o 6 Ball milled into BaTi 4 o 9 Powder and Zn 1.01 Nb 2 o 6 powder to make the BaTi 4 o 9 powder and the Zn 1.01 Nb 2 o 6 The particle size of the powder meets the preset particle size;

[0062] S2, the BaTi 4 o 9 powder and the Zn 1.01 Nb 2 o 6 powder according to BaTi 4 o 9 -Zn 1.01 Nb 2 o 6 The chemical composition is weighed;

[0063] S3, 50% of the BaTi in the S2 step 4 o 9 The powder is placed in the mold, and the first substrate is prepared by dry pressing;

[0064] S4. Place the Zn on the first substrate 1.01 Nb 2 o 6 Powder, the second substrate is prepared by dry pressing;

[0065] S5. Place the remaining 50% of the BaTi in the step S2 on the second substrate 4 o 9 Powd...

Embodiment 3

[0084] This implementation provides a method for preparing microwave dielectric ceramics with a layered structure, such as figure 1 shown, including the following steps:

[0085] S1, the BaTi 4 o 9 and Zn 1.01 Nb 2 o 6 Placed in a ball mill, the BaTi 4 o 9 and the Zn 1.01 Nb 2 o 6 Ball milled into BaTi 4 o 9 Powder and Zn 1.01 Nb 2 o 6 powder to make the BaTi 4 o 9 powder and the Zn 1.01 Nb 2 o 6 The particle size of the powder meets the preset particle size;

[0086] S2, the BaTi 4 o 9 powder and the Zn 1.01 Nb 2 o 6 powder according to BaTi 4 o 9 -Zn 1.01 Nb 2 o 6 The chemical composition is weighed;

[0087] S3, 50% of the BaTi in the S2 step 4 o 9 The powder is placed in the mold, and the first substrate is prepared by dry pressing;

[0088] S4. Place the Zn on the first substrate 1.01 Nb 2 o 6 Powder, the second substrate is prepared by dry pressing;

[0089] S5. Place the remaining 50% of the BaTi in the step S2 on the second substrat...

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Abstract

The invention relates to a microwave dielectric ceramic with a layered structure and a preparation method thereof. The method comprises S1, combining BaTi 4 o 9 and Zn 1.01 Nb 2 o 6 placed in a ball mill, the BaTi 4 o 9 and Zn 1.01 Nb 2 o 6 Ball milled into BaTi 4 o 9 Powder and Zn 1.01 Nb 2 o 6 powder to make BaTi 4 o 9 Powder and Zn 1.01 Nb 2 o 6 The particle size of the powder is the preset particle size; S2, the BaTi 4 o 9 Powder and Zn 1.01 Nb 2 o 6 Powder according to BaTi 4 o 9 -Zn 1.01 Nb 2 o 6 Weigh the chemical composition; S3, 50% of the BaTi in the S2 step 4 o 9 The powder is placed in the mold, and the first substrate is prepared by dry pressing; S4, placing Zn on the first substrate 1.01 Nb 2 o 6 Powder, the second substrate is prepared by dry pressing; S5, placing the remaining 50% of the BaTi in the S2 step on the second substrate 4 o 9 powder, and prepare a green body with a heterogeneous layered structure by dry pressing; S6, debinding and sintering the green body prepared in steps S3 to S5 to prepare a microwave dielectric ceramic; the heterogeneous layered structure microwave prepared by the present invention Dielectric ceramics can avoid local uneven distribution of trace additives in the parent material and mixing of impurities, and improve the stability and quality factor of ceramic production.

Description

technical field [0001] The invention relates to the technical field of microwave dielectric ceramics, in particular to a layered microwave dielectric ceramic and a preparation method thereof. Background technique [0002] Microwave Dielectric Ceramics (MWDC for short) are used in microwave frequency band (300MHz ~ 300GHz) circuits as dielectric materials and ceramics that perform one or more functions. They are widely used in modern communications as resonators, filters, Components such as dielectric antennas and dielectric waveguide circuits are the key basic materials of modern communication technology. They have been used in portable mobile phones, car phones, cordless phones, TV satellite receivers and military radars. The process of miniaturization and integration of tools is playing an increasingly important role. [0003] Since the 1970s, a large-scale development of dielectric ceramic materials has begun. Dielectric ceramics used in microwave frequency bands usually...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C04B35/468C04B35/622C04B35/626
CPCC04B35/468C04B35/622C04B35/62615C04B2235/602C04B2235/3255
Inventor 何磊龚毅辉徐海维
Owner SUZHOU BOOM HIGH PURITY MATERIALS TECH CO LTD
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