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Preparation method for battery backplanes

A technology of battery backplane and rolling method, which is applied in the field of solar energy, can solve the problems of poor flame retardant effect, poor barrier effect of battery backplane, and low service life of photovoltaic backplane, so as to improve stability and service life, heat conduction and heat dissipation effect The effect of good, good environmental protection effect

Pending Publication Date: 2019-06-07
东君新能源有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] (1) The surface of the battery backplane is a planar structure, and most of the vertical incident light or incident light at a small angle will be reflected into the air again by the backplane, which cannot be well absorbed and utilized by the battery sheet, which is not conducive to the photovoltaic module The absorption of light often has the problem of low reflectivity, which affects the power generation efficiency of the cell
[0007] (2) The barrier effect of the battery back plate is poor, which is not conducive to improving the overall stability of the battery and prolonging the life of the CIGS chip battery that is sensitive to water vapor; the battery back plate is coated with a wear-resistant layer on the material plate of the battery back plate, and cannot Ensure that the wear-resistant paint is fully attached to the surface of the backplane, which will also lead to a low service life of the photovoltaic backplane
[0008] (3) The battery backsheet is a fluorine-containing backsheet, which contains or releases the toxic element fluorine during production and use, and is not easy to recycle, resulting in high cost of use and environmental pollution
[0009] (4) The thickness of the battery backplane is relatively thick, which does not meet the development needs of lightweight mobile energy products, and the shock absorption effect is poor
[0010] (5) The battery backplane is used at high temperature for a long time, which generates a lot of heat, and the heat conduction and heat dissipation effect is poor, which will cause heat to be difficult to discharge. Larger potential safety hazards

Method used

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  • Preparation method for battery backplanes

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] The preparation method of the battery back plate in this embodiment is as follows:

[0035] (1) Clean and dry the upper and lower sides of the high-barrier film substrate layer 4, and use a vacuum coating machine to vacuum evaporate the surface of the high-barrier film substrate layer 4 to form a reflective film layer 3 with a foggy silver appearance. By controlling the optical density unit OD value Adjust the thickness of the aluminum-coated layer so that the aluminum-coated layer has a specular reflection effect on sunlight, thereby increasing the reflectivity, which can be increased to more than 98%. At the same time, the production process of aluminized film is mature, cheap and high-quality, and has a high reflectivity to sunlight, which has a good cost-effective advantage.

[0036] (2) After mixing and stirring the main ingredients such as liquid silica gel, curing agent and anti-aging agent, the upper and lower sides of the composite film prepared in step (1) are...

Embodiment 2

[0042] The preparation method of the battery back plate in this embodiment is as follows:

[0043] (1) After degreasing, cleaning and drying the upper and lower surfaces of the high light-transmitting film layer, prepare a raised structure layer on one side of the high light-transmitting film layer by laser scribing or calendering. The cross-section of the raised structure layer is an isosceles triangle, The apex angle of this triangle is 138°.

[0044](3) Add the polymer resin particles into the organic solvent, stir at a high speed of 2000 rpm, and then add one or more of the thermally conductive fillers BN, graphite powder, SiC, etc., together with the tackifying resin, plasticizer and anti- The aging agent and the like are added to the above mixed resin solution, stirred evenly at a high speed, and then defoamed to prepare a thermally conductive adhesive mixture.

[0045] (3) Using the thermally conductive adhesive mixture prepared in step (2), apply the thermally conduct...

Embodiment 3

[0050] The preparation method of the battery back plate in this embodiment is as follows:

[0051] (1) Vacuum deposition on the surface of the metal film barrier layer by a vacuum coating machine to form a reflective film layer with a foggy silver appearance, and adjust the thickness of the aluminum-coated layer by controlling the optical density unit OD value, so that the aluminum-coated layer has a mirror reflection effect on sunlight , so as to improve the reflectivity, the reflectivity can be increased to more than 98%. At the same time, the production process of aluminized film is mature, cheap and high-quality, and has a high reflectivity to sunlight, which has a good cost-effective advantage.

[0052] (2) Stir and mix polyurethane resin, silane coupling agent, light stabilizer and antioxidant, etc., coat the surface of the aluminized layer prepared in step 1, and form a reflective film protective layer after drying.

[0053] (3) Add the polymer resin particles into the...

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Abstract

The invention belongs to the technical field of solar energy, and provides a preparation method for battery backplanes. The preparation method includes providing a first substrate layer, the first substrate layer having a first surface and a second surface in opposite arrangement; respectively preparing a first functional layer and a second functional layer on the first and second surfaces of thefirst substrate; providing or preparing a second substrate layer, the second substrate layer having a first surface and a second surface in opposite arrangement; and respectively preparing a third functional layer and a fourth functional layer on the first and second surfaces of the second substrate layer. The beneficial effects of the preparation method are as follows: prepared battery backplanescan withstand high voltage and effectively enhance the utilization rates of sunlight, so that generating efficiency can be increased; and the prepared battery backplanes can well obstruct steam, havegood wear resistance, heat dissipation and shock absorption effects, are light and thin, and can enhance the stability of solar cells and prolong the service life of the solar cells.

Description

technical field [0001] The invention belongs to the technical field of solar energy, and in particular relates to a method for preparing a battery back plate. Background technique [0002] With the widespread application and popularization of solar cell power generation technology with the advantages of environmental protection and energy saving, the huge market demand for back sheet film for solar cells has been driven. The solar battery backsheet is located on the back of the solar battery module, which protects and supports the battery chip and is one of the most important packaging materials to prolong the service life of the battery. [0003] The solar cell backsheet is an extremely important packaging material in photovoltaic modules, which supports and protects the battery chips. At the same time, it directly contacts with the external environment in a large area and undertakes the important mission of ensuring stable power generation of photovoltaic modules. It must ...

Claims

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Application Information

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IPC IPC(8): H01L31/18H01L31/048H01L31/049H01L31/052H01L31/054
CPCY02E10/52Y02P70/50
Inventor 逯平
Owner 东君新能源有限公司
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