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Online pan head reinforcement production method for spunbonded needle-punched nonwoven fabric

A technology of spunbonded nonwoven fabrics and nonwoven fabrics, applied in the field of spunbonded needle-punched nonwovens on-line pan-head reinforcement production, which can solve the problems of long production process, waste of manpower and power resources, complicated production operations, etc., and achieve Improve product performance, increase tear strength, and improve dimensional stability

Pending Publication Date: 2019-01-15
DALIAN HUAYANG NEW MATERIALS TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Both methods have their own disadvantages. The former has backward process route, complicated production process, poor product quality, high one-time investment in equipment, waste of manpower and power resources, etc.; although the latter has made great technological progress compared with the former, it will spin spinning The web-forming process route has been upgraded to a one-step method, and the traditional staple fiber carding and web-forming process has been eliminated. However, the production method of offline reinforcement is still used for fiber web plus warp. This method has a long production process, high equipment investment, and a large area Large, complex production operations, and the disadvantages of low production efficiency and high production costs due to offline operations

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Online pan head reinforcement production method for spunbonded needle-punched nonwoven fabric
  • Online pan head reinforcement production method for spunbonded needle-punched nonwoven fabric
  • Online pan head reinforcement production method for spunbonded needle-punched nonwoven fabric

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0058] figure 1 As shown in the schematic diagram of the present invention, the production process of adding reinforcing materials on-line on a polypropylene spunbonded nonwoven production line.

[0059] The weight is 200g / m 2 The production steps of polypropylene spunbond filament nonwoven web are as follows:

[0060] 1. Steps for spunbonded nonwoven fabric with polypropylene as raw material:

[0061] (1) Material preparation: use polypropylene chips as raw materials, with a melting point of 165°C;

[0062] (2) Screw extrusion melting: The polypropylene raw material enters the corresponding screw extruder and extrudes into a molten state. The heating temperature of each heating zone of the screw extruder is 162℃, 202℃, 222℃, 242℃, 252 ℃, 262℃;

[0063] (3) Melt filtration: the polypropylene melt is filtered through a melt filter, and the pressure after the filter is 10Mpa;

[0064] (4) Single-die spinning: After filtering, it enters the single-die spinning box, quantitatively squeezed ...

Embodiment 2

[0084] figure 1 As shown in the schematic diagram of the present invention, the production process of adding reinforcing materials on-line on a polypropylene spunbonded nonwoven production line.

[0085] The gram weight is 100g / m 2 The production steps of polypropylene spunbond filament nonwoven web are as follows:

[0086] 1. Steps for spunbonded nonwoven fabric with polypropylene as raw material:

[0087] (1) Material preparation: use polypropylene chips as raw materials, with a melting point of 165°C;

[0088] (2) Screw extrusion melting: The polypropylene raw material enters the corresponding screw extruder and extrudes into a molten state. The heating temperature of each heating zone of the screw extruder is 160℃, 200℃, 220℃, 2402℃, 250 ℃, 260℃;

[0089] (3) Melt filtration: the polypropylene melt is filtered through a melt filter, and the pressure after the filter is 7Mpa;

[0090] (4) Single-die spinning: After filtering, it enters the single-die spinning box, quantitatively sque...

Embodiment 3

[0110] figure 2 As shown in the schematic diagram of the present invention, the production process of adding reinforcing materials on-line on a polyester spunbonded nonwoven production line.

[0111] The weight is 200g / m 2 The production steps of polyester spunbond filament nonwoven web are as follows:

[0112] 1. Steps of spunbonded nonwoven fabric with polyester chips as raw material:

[0113] (1) Material preparation: use polyester chips as raw materials, with a melting point of 260°C;

[0114] (2) Chip pre-crystallization: The polyester chips are transported into the pre-crystallizer respectively for crystallization, the crystallization temperature is 165°C, and the crystallization time is 20 minutes;

[0115] (3) Chip drying: Fall into the corresponding drying tower by its own weight, the drying temperature is 170℃, the drying time is 6 hours, and the water content of the polyester dry chips is 30ppm;

[0116] (4) Screw extrusion melting: the polyester raw materials enter the corre...

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Abstract

The invention relates to an online pan head reinforcement production method for the spunbonded needle-punched nonwoven fabric. The method is characterized by comprising steps of S1,preparing the polymer spunbonded nonwoven fabric; S2, preparing the reinforcing material; and S3, preparing the spunbonded needle-punched nonwoven fabric with online pan head reinforcement. The method is advantaged in that the method can make the spunbonded web forming and reinforcement production process perform online, simplify the production process, save equipment investment, reduce labor intensity, reduce energy consumption, improve product performance, improve dimensional stability, increase tear strength, reduce the shrinkage rate, speed up the dipping speed and greatly improve production efficiency.

Description

Technical field [0001] The invention belongs to the industrial textile industry, in particular to a production method for on-line pan-head reinforcement of spunbonded needle punched nonwoven fabrics. Background technique [0002] At present, there are nonwoven fabric reinforcement production methods in China, most of which are nonwoven fabric production methods of carding staple fiber and adding warp threads, and a few of them adopt spunbond filaments to form a web and offline adding warp threads. Both methods have their own drawbacks. The former has backward process routes, complex production processes, poor product quality, high one-time investment in equipment, waste of manpower and power resources, etc.; although the latter has made great technological progress compared with the former, it will spin spinning The netting process route is upgraded to a one-step method, eliminating the traditional short fiber carding netting process, but the fiber web plus warp yarn still adopts...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D04H1/4218D04H1/4291D04H1/4334D04H1/435D04H1/46D01D5/14D01D5/088D01D5/08
CPCD01D5/08D01D5/088D01D5/14D04H1/4218D04H1/4291D04H1/4334D04H1/435D04H1/46
Inventor 叶锡平金正日
Owner DALIAN HUAYANG NEW MATERIALS TECH CO LTD
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