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High-performance pore-free exothermal flux for copper conductor

An exothermic flux, high-performance technology, applied in the direction of welding medium, welding equipment, welding/cutting medium/material, etc., can solve the problem of difficult separation of matrix and welding slag, and achieve improved joint appearance, improved distribution form, and easy discharge gas effect

Inactive Publication Date: 2019-01-04
湖北捷地安电气有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0007] Aiming at the deficiencies of the prior art, the present invention provides a high-performance non-porous exothermic flux for copper conductors, which has the joints generated by the flux to achieve molecular bonding with the copper material, and the welded joints are easier to exhaust and remove slag, and the appearance of the joints is improved. It solves the problems in the copper welding process that the matrix and welding slag are difficult to separate, welding slag adheres to the surface of the joint, and the welded joint has honeycomb pores.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] 1) Grinding 74.5 parts by mass of spherical copper oxide, after the grinding, screening with a 60-mesh sieve, taking spherical copper oxide particles passing through a 60-mesh sieve, and preparing spherical copper oxide with a particle size of 60 mesh;

[0028] 2) Grind 17 parts by mass of aluminum powder. After the grinding is completed, use a 200-mesh sieve for screening, and take the aluminum powder particles that pass through the 200-mesh sieve to prepare aluminum powder with a particle size of 200 mesh;

[0029] 3) Grinding 8 parts by mass of fluorspar powder, after the grinding, sieve with a 200-mesh sieve, take the fluorspar powder particles that pass through the 200-mesh sieve, and prepare fluorspar powder with a particle size of 200 mesh;

[0030] 4) Grinding 0.5 parts by mass of yttrium oxide powder, and after the grinding, sieve with an 80-mesh sieve, and take the yttrium oxide powder particles that pass through the 80-mesh sieve to prepare yttrium oxide powde...

Embodiment 2

[0033] 1) Grinding 78 parts by mass of spherical copper oxide, after the grinding, screening with a 70-mesh sieve, taking the spherical copper oxide particles that passed through the 70-mesh sieve, and preparing spherical copper oxide with a particle size of 70 mesh;

[0034] 2) Grind 15 parts by mass of aluminum powder. After the grinding is completed, sieve with a 200-mesh sieve, and take the aluminum powder particles that pass through the 200-mesh sieve to prepare aluminum powder with a particle size of 200 mesh;

[0035] 3) Grind 6.7 parts by mass of fluorite powder, and after the grinding is finished, use a 200-mesh sieve to screen, take the fluorite powder particles that pass through the 200-mesh sieve, and prepare fluorite powder with a particle size of 200 mesh;

[0036] 4) Grinding 1 part by mass of yttrium oxide powder, and after the grinding, sieve with an 80-mesh sieve, take the yttrium oxide powder particles that pass through the 80-mesh sieve, and prepare yttrium ...

Embodiment 3

[0039] 1) Grinding 78 parts by mass of spherical copper oxide, after the grinding, screening with a 60-mesh sieve, taking spherical copper oxide particles passing through a 60-mesh sieve, and preparing spherical copper oxide with a particle size of 60 mesh;

[0040] 2) Grind 15 parts by mass of aluminum powder. After the grinding is completed, sieve with a 200-mesh sieve, and take the aluminum powder particles that pass through the 200-mesh sieve to prepare aluminum powder with a particle size of 200 mesh;

[0041] 3) Grind 6.7 parts by mass of fluorite powder, and after the grinding is finished, use a 200-mesh sieve to screen, take the fluorite powder particles that pass through the 200-mesh sieve, and prepare fluorite powder with a particle size of 200 mesh;

[0042]4) Grinding 1.3 parts by mass of yttrium oxide powder, after the grinding, sieving with a 70-mesh sieve, taking the yttrium oxide powder particles passing through the 70-mesh sieve, and preparing yttrium oxide pow...

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Abstract

The invention discloses a high-performance pore-free exothermal flux for a copper conductor. The high-performance pore-free exothermal flux for the copper conductor includes the following raw materials of, by weight, 70-80 parts of spherical copper oxide with particle size of 50-80 meshes, 11-18 parts of aluminite powder with particle size of 200 meshes, 4-8 parts of fluorite powder with particlesize of 200 meshes and 0.5-1.5 parts of yttria oxide with particle size of 60-80 meshes. A preparation method of the exothermal flux includes the following steps that the spherical copper oxide with particle size of 50-80 meshes, the aluminite powder with particle size of 200 meshes, the fluorite powder with particle size of 200 meshes and yttria oxide powder with particle size of 60-80 meshes arefirstly prepared, the prepared spherical copper oxide, aluminum powder, fluorite powder and yttrium oxide powder are then added into a high-speed mixer to be uniformly mixed, then drying is carried out to constant weight, vacuum sealing and storing are carried out, and the exothermal flux is prepared to obtain. According to the high-performance pore-free exothermal flux for the copper conductor,the problems of difficult separation between a base and welding slag, welding slag adhering to the joint surface and honeycomb pores of a welding joint in a copper welding process are solved.

Description

technical field [0001] The invention relates to the technical field of copper material welding, in particular to a high-performance non-porous exothermic flux for copper conductors. Background technique [0002] The service life of the grounding system and the value of grounding resistance are crucial to the operation of the entire power grid. With the continuous expansion of power, especially the construction of ultra-high voltage power grids and ultra-high voltage power grids, the capital investment in power facilities is very large. Grounding is a basic concealed project. The traditional method is to use hot-dip galvanized materials as the grounding grid, while the ultra-high voltage power grid and UHV power grid are designed to have a long service life and require high electrical stability. In this case, a large number of copper materials are used as the grounding grid, which has a long service life and a firm and stable grounding system. [0003] Copper welding has al...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K35/34
CPCB23K35/34
Inventor 胡轶峰胡红武刘成刚
Owner 湖北捷地安电气有限公司
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