Steel gas protection welding wire for railway vehicle welding
A gas-shielded welding wire and railway vehicle technology, applied in the field of metallurgy, can solve the problems of uneven diffusion of chemical components, decreased fluidity of the weld pool, increase of viscosity of the weld pool, etc., to solve the problem of mismatching strength and toughness, arc Steady, over-uniform effect of combustion
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Embodiment 1
[0036] 120t converter is used to smelt molten steel to produce 150*150mm billet by continuous casting machine, which is rolled into φ5.5mm welding wire wire rod by high-speed rolling mill, and then φ1.2mm gas shielded welding wire is made by wire drawing, copper plating and other processes. The chemical composition of welding wire (mass percentage) is: C 0.05%, Si 0.40%, Mn 1.45%, P 0.015%, S 0.006%, Cr 0.22%, Ni0.30%, Cu 0.21%, the balance is iron, and unavoidable impurities.
[0037] The experimental base material is Q420NQR1 railway vehicle steel with a thickness of 15mm. The yield strength is 506MPa, the tensile strength is 612MPa, the elongation is 22%, and the impact energy at -40°C is 218J. The welding groove is oblique Y-shaped, and the angle is 60°C , Welding voltage is 24±2V, multi-pass multi-layer welding, welding speed 150±10mm / min, placed for 48 hours after welding, ultrasonic flaw detection, no defects were found.
[0038] Metallographic observation shows that: t...
Embodiment 2
[0040] 120t converter is used to smelt molten steel to produce 150*150mm billet by continuous casting machine, which is rolled into φ5.5mm welding wire wire rod by high-speed rolling mill, and then φ1.2mm gas shielded welding wire is made by wire drawing, copper plating and other processes. The chemical composition of welding wire (Mass percentage) is: C 0.09%, Si 0.55%, Mn 1.45%, P 0.015%, S 0.004%, Cr 0.27%, Ni0.35%, Cu 0.19%, the balance is iron, and unavoidable impurities.
[0041] The experimental base material is 30mm thick Q420NQR1 steel for railway vehicles, with a yield strength of 512MPa, a tensile strength of 610Pa, an elongation of 23%, an impact energy of -40°C of 207J, and a welding bevel with an oblique Y shape at an angle of 60°C , Welding voltage is 24±2V, multi-pass multi-layer welding, welding speed 150±10mm / min, placed for 48 hours after welding, ultrasonic flaw detection, no defects were found.
[0042] The metallographic observation shows that the metallo...
Embodiment 3
[0044] 120t converter is used to smelt molten steel to produce 150*150mm billet by continuous casting machine, which is rolled into φ5.5mm welding wire wire rod by high-speed rolling mill, and then φ1.2mm gas shielded welding wire is made by wire drawing, copper plating and other processes. The chemical composition of welding wire (mass percentage) is: C 0.08%, Si 0.65%, Mn 1.55%, P 0.015%, S 0.006%, Cr 0.25%, Ni0.30%, Cu 0.22%, the balance is iron, and unavoidable impurities.
[0045] The experimental base material is Q420NQR1 railway vehicle steel with a thickness of 25mm. Its yield strength is 506MPa, tensile strength is 618Pa, elongation is 22%, impact energy at -40°C is 212J, and the welding groove is oblique Y-shaped, with an angle of 60°C , Welding voltage is 24±2V, multi-pass multi-layer welding, welding speed 150±10mm / min, placed for 48 hours after welding, ultrasonic flaw detection, no defects were found.
[0046] The metallographic observation shows that the metallo...
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