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Method for processing high-quality camellia oleifera seed oil free of benzo(a)pyrene residue

A technology of camellia seed oil and processing method, which is applied in the direction of fat oil/fat production, fat oil/fat refining, and fat production, etc., can solve the problems of insufficient processing technology and market quality supervision, low color depth, deep color and other problems, and achieve the promotion of health. The effect of continuous development

Inactive Publication Date: 2017-01-18
CENTRAL SOUTH UNIVERSITY OF FORESTRY AND TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Camellia oleifera seed oil, as a healthy high-grade edible vegetable oil, is favored by high-end consumers and has promoted the rapid development of the camellia oil processing industry. However, due to insufficient processing technology and market quality supervision, safety problems have also followed. come
[0003] In September 2010, a well-known brand of camellia oleifera seed oil in my country was exposed because of a large excess of B(a)P. The more serious problem is that the problem of excessive B(a)P content of camellia oleifera seed oil in the market is not an isolated case. This has caused shocks in the industry, and consumers are full of deep worries about the safety of domestic vegetable oil products after being shocked
Cold-pressed Camellia oleifera seed oil means that after the Camellia oleifera seeds are dried or dried at low temperature, they are directly pressed by low-temperature (<60°C) physical pressing after physical shelling and impurity removal without the steaming and frying process in the conventional hot-pressing process. Camellia oleifera seed oil obtained by the method, its color depth, acid value, peroxide value, carbonyl value, etc. are significantly lower than hot-pressed oil, only need to be filtered, without the necessary refining of hot-pressed crude oil, and this method maximizes It reduces the production of B(a)P during the processing of Camellia oleifera seed oil, and effectively reduces the destruction of nutrients such as vitamin E, squalene, polyphenols, phytosterols, etc., but the disadvantage is that cold-pressed camellia oleifera seeds The oil flavor is relatively light, which is due to its flaws
Its disadvantages are that the leached crude oil contains more non-oil substances, dark color, poor quality, and contains a certain amount of residual solvent, which poses a safety hazard
More importantly, organic solvents have an enrichment effect on B(a)P and they also contain a small amount of B(a)P, which has aroused strong concerns among consumers about the safety of the extracted oil.
However, new camellia oleifera seed oil extraction technologies such as supercritical and subcritical fluid extraction methods have not yet reached the level suitable for industrial production.
[0005] It can be seen that the main production methods of camellia oleifera seed oil have their own advantages and disadvantages, and it is difficult to take into account the safety, nutrition and flavor of camellia oleifera seed oil

Method used

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  • Method for processing high-quality camellia oleifera seed oil free of benzo(a)pyrene residue

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] This embodiment includes the following steps:

[0021] (1) Drying of Camellia oleifera seeds: Dry the camellia oleifera seeds at 38.0°C for 52.0 hours in a blast drying oven to reduce the water content to 6.0%;

[0022] (2) Camellia oleifera seed shelling: Carry out shelling treatment to the dried camellia oleifera seeds, the shelling machine speed is controlled at 130r / min, the processing capacity is 900kg / h, and the shelling rate is 91%;

[0023] (3) Remove mildewed seeds: use CCD color sorter to remove mildewed Camellia oleifera seeds, the take-out ratio is 1.3:1, and the selection rate is 100%;

[0024] (4) Microwave baking: bake the dehulled camellia oleifera seed kernels by microwave, spread the camellia oleifera kernels to a thickness of 2cm, the temperature is 90°C, and the time is 12min;

[0025](5) Low-temperature cold pressing: double-screw pressing for low-temperature oil production, controlling the thickness of the camellia seed bran output to 3.0mm, the t...

Embodiment 2

[0030] This embodiment includes the following steps:

[0031] (1) Drying of Camellia oleifera seeds: Dry the Camellia oleifera seeds at 38.5°C for 52.5 hours in a blast drying oven to reduce the water content to 5.75%;

[0032] (2) Shelling of Camellia oleifera seeds: Carry out shelling treatment to the dried Camellia oleifera seeds, the speed of shelling machine is controlled at 135r / min, the processing capacity is 800kg / h, and the shelling rate is 93%;

[0033] (3) Remove mildewed seeds: use CCD color sorter to remove mildewed Camellia oleifera seeds, the take-out ratio is 1.4:1, and the selection rate is 100%;

[0034] (4) Microwave baking: bake the dehulled camellia oleifera seed kernels by microwave, the thickness of the camellia oleifera seed paving is 2.5cm, the temperature is 95°C, and the time is 11min;

[0035] (5) Low-temperature cold pressing: double-screw pressing for low-temperature oil production, controlling the thickness of camellia seed bran output to 2.5mm,...

Embodiment 3

[0040] This embodiment includes the following steps:

[0041] (1) Drying of Camellia oleifera seeds: Dry the camellia oleifera seeds at 39.0°C for 53.0 hours in a blast drying oven to reduce the water content to 5.5%;

[0042] (2) Shelling of Camellia oleifera seeds: Dehulling the dried Camellia oleifera seeds, the speed of the shelling machine is controlled at 140 r / min, the processing capacity is 700 kg / h, and the shelling rate is 92%;

[0043] (3) Remove moldy seeds: use CCD color sorter to remove moldy camellia seed kernels, the take-out ratio is 1.5:1, and the selection rate is 100%;

[0044] (4) Microwave baking: bake the dehulled camellia oleifera seed kernels with microwave, the thickness of the camellia oleifera seed paving is 3cm, the temperature is 100°C, and the time is 10min;

[0045] (5) Low-temperature cold pressing: double-screw pressing for low-temperature oil production, controlling the thickness of the camellia seed bran output to 2.0mm, the temperature of ...

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Abstract

A method for processing high-quality camellia oleifera seed oil free of benzo(a)pyrene residue comprises a step (1) of drying camellia oleifera seeds; a step (2) of unshelling the camellia oleifera seeds; a step (3) of performing CCD color sorting to remove mildewed camellia oleifera seeds; a step (4) of performing microwave baking of the camellia oleifera seeds; a step (5) of performing double helix low-temperature (below 65 DEG C) squeezing for make oil; a step (6) of performing washing, low-temperature treatment and oil residue separation; and a step (7) of using a compound decoloring agent to remove color and B(a)P simultaneously. By adopting the method to prepare the camellia oleifera seed oil, the oil yield is high, the storage stability is good, the obtained camellia oleifera seed oil has typical fragrance and flavor of conventional heating-crushing oil (the sense organ grading value is averagely 97.56), the damage to bioactive substances such as vitamin E and squalene and the like is reduced, the yield of the B(a)P in the oil extraction process is close to the plant oil limit standard of European Union, the average is only 2.4606 [mu]g / Kg, B(a)P cannot be detected from product oil (detected according to a GB / T22509-2008 method), and the eating safety is high.

Description

technical field [0001] The invention relates to a processing method of high-quality vegetable oil, in particular to a processing method of high-quality camellia oleifera seed oil without benzo(a)pyrene [B(a)P] residue. Background technique [0002] Camellia oleifera seed oil, also known as camellia oil, is obtained from the seeds of the Camellia oleifera tree of the family Theaceae. It is one of the four major vegetable oils in the world and is unique to China. The content of unsaturated fatty acids in Camellia oleifera seed oil is as high as 90%, of which oleic acid is 75%~83%, and linoleic acid is 7.4%~13%, which is very similar to olive oil, so it is called "Oriental olive oil". Camellia oleifera seed oil contains vitamin E, squalene, tea polyphenols and other functional ingredients, which have good effects on the prevention and treatment of cardiovascular diseases such as hypertension, coronary heart disease and atherosclerosis. Camellia oleifera seed oil, as a healthy ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C11B1/04C11B1/06C11B3/10
CPCC11B1/04C11B1/06C11B3/10
Inventor 龚吉军王挥唐静
Owner CENTRAL SOUTH UNIVERSITY OF FORESTRY AND TECHNOLOGY
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