Preparing method for rare earth holmium alloy and rare earth holmium alloy

A rare earth and alloy technology, applied in the field of rare earth pyrometallurgy, can solve the problems of frequent cathode replacement, slagging, large distribution fluctuations, etc., and achieve the effect of being suitable for large-scale production, simple process flow and stable product composition

Inactive Publication Date: 2016-05-04
BAOTOU RES INST OF RARE EARTHS
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In summary, the above methods for preparing rare earth master alloys are all self-consumable cathode methods. Although this method has the advantages of less investment, low production cost, simple production process, and continuous large-scale production compared with the mixed method, it is also There are large distribution fluctuations in the alloy, and the distribution error is as high as 3%-5%, which affects the consistency of the product
Serious slag formation in the electrolysis process leads to increased production costs, frequent replacement of cathodes during production, and high labor intensity.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0019] The electrolyte ratio is neodymium praseodymium fluoride: holmium fluoride: lithium fluoride = 82: 9: 9 (mass ratio), and the raw material ratio is neodymium praseodymium oxide: holmium oxide = 10:1 (mass ratio). Electrolysis is carried out in a 4000A electrolysis furnace, the electrolysis current intensity is 3800A, and the cathode current density is 8A / cm 2 , The anode current density is 1.5A / cm 2 , The electrolysis temperature is 1050℃. The alloy composition analysis results are as follows:

[0020] (Mass score, %)

[0021] Pr Nd Si Fe HoC 22.768.30.0180.38.50.037

Embodiment 2

[0023] The electrolyte ratio is neodymium praseodymium fluoride: holmium fluoride: lithium fluoride=60:30:10 (mass ratio), and the raw material ratio is neodymium praseodymium oxide: oxidizing bait=8:2 (mass ratio). Electrolysis is carried out in a 4000A electrolysis furnace, the electrolysis current intensity is 4000A, and the cathode current density is 7.5A / cm 2 , The anode current density is 1.5A / cm 2 , The electrolysis temperature is 1120℃. The alloy composition analysis results are as follows:

[0024] (Mass score, %)

[0025] Pr Nd Si Fe HoC 19.860.20.0190.2019.50.027

Embodiment 3

[0027] The electrolyte ratio is neodymium fluoride: holmium fluoride: lithium fluoride = 80: 12: 8 (mass ratio), and the raw material ratio is neodymium oxide: holmium oxide = 9:1 (mass ratio). Electrolysis is carried out in a 4000A electrolysis furnace, the electrolysis current intensity is 3600A, and the cathode current density is 6A / cm 2 , The anode current density is 1.5A / cm 2 , The electrolysis temperature is 1050℃. The alloy composition analysis results are as follows:

[0028] (Mass score, %)

[0029] Nd Si Fe HoC 91.610.0190.208.040.02

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Abstract

The invention relates to a preparing method for rare earth holmium alloy and the rare earth holmium alloy. The preparing method for the rare earth holmium alloy is characterized in that a graphite block serves as an anode; a molybdenum or tungsten rod serves as an inert cathode; a molybdenum or tungsten crucible serves as a metal receiver; and a mixture of rare earth oxide and holmium oxide is added into a fluoride fused salt system composed of rare earth fluoride, holmium fluoride and lithium fluoride, direct current is introduced, and the rare earth holmium alloy is obtained through eutectoid electrolysis, wherein mass ratio of the rare earth fluoride, the holmium fluoride and the lithium fluoride in the fluoride fused salt system is (92-60):(5-30):(3-10), the mass percentage of the rare earth oxide and the holmium oxide in the fluoride fused salt system is (99-75):(1-25), and the electrolysis temperature is 1050-1150 DEG C. The preparing method for rare earth holmium alloy has beneficial effects that the rare earth holmium alloy is prepared in the mixed fluoride electrolyte system through eutectoid electrolysis of the mixed oxide, the technology process is simple, cost is low, product components are stable, only CO2 and a small amount of CO are generated in the technology process, pollution to the environment is low, and the preparing method belongs to the environment-friendly technology and is suitable for mass production.

Description

technical field [0001] The invention relates to a preparation method of a rare earth holmium alloy and the rare earth holmium alloy, belonging to the field of rare earth pyrometallurgy. Background technique [0002] The NdFeB sintered magnet prepared by adding holmium has the advantages of high orientation degree; the magnet microstructure is dense, the distribution of Nd-rich phase at the grain boundary of the main phase is relatively uniform; Holmium is added to high-grade NdFeB magnets. [0003] The preparation methods of high melting point rare earth alloys mainly include pair mixing method, thermal reduction method and molten salt electrolysis method. Compared with the first two methods, the molten salt electrolysis method does not need to prepare rare earth metals first, nor does it require high-cost reducing agents and complicated equipment, low cost, uniform composition and easy control, good quality, and easy to achieve continuous production, etc. Many advantages....

Claims

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Application Information

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IPC IPC(8): C25C3/36
CPCC25C3/36
Inventor 于兵王小青李坤吕卫东曹永存郝怡人
Owner BAOTOU RES INST OF RARE EARTHS
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