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Composite burner tile for heating furnace

A composite type, burner brick technology, applied in the direction of lighting and heating equipment, furnaces, furnace components, etc., can solve the problems of easy peeling off of corrosion resistance, poor corrosion resistance, poor heat insulation performance, etc., and achieve excellent heat insulation performance With high temperature performance, strong corrosion resistance and good heat insulation performance

Active Publication Date: 2016-03-09
YIXING MORGAN THERMAL CERAMICS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, one of the effective ways is to use light heat insulation materials to improve the thermal insulation effect of burner bricks, but all light heat insulation materials have disadvantages such as low high temperature strength, corrosion resistance and easy peeling.
For example, the patented technology of "a rapid cooling and rapid heating burner brick and its preparation method" (CN101182222A), this technology uses aluminum powder, high alumina bauxite aggregate, bauxite fine powder and chromium oxide fine powder as main raw materials, Press molding under the pressure of 60~100MPa to produce a rapid cooling and rapid heating burner brick. Although the burner brick has excellent thermal shock resistance, it has disadvantages such as heavy weight, difficult installation, poor heat insulation performance and easy peeling.
Another example is the patented technology of "ceramic fiber burner brick" (CN200946985Y). The burner brick in this technology is composed of ceramic fiber block structure densely interwoven in warp and weft directions. Although the prepared burner brick has light weight , easy installation and good heat insulation effect, but there are disadvantages such as low strength, poor corrosion resistance and short service life

Method used

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  • Composite burner tile for heating furnace
  • Composite burner tile for heating furnace
  • Composite burner tile for heating furnace

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The utility model relates to a composite burner brick for a heating furnace kiln. like figure 1 and figure 2 As shown: the composite burner brick includes a stainless steel plate 1, an anchor piece 2, a variable-diameter casing 3 and a composite heat insulation component. like figure 2 As shown, the composite heat insulation component is composed of glass heat insulation fibers 5 , crystalline heat insulation fibers 6 , “back” shaped heat insulation parts 7 and castable preforms 4 . Wherein: the shape of the castable prefabricated part 4 is a boss-shaped whole composed of a cube and a small cube boss provided in the middle of the cube; the "back" shaped heat insulating part 7 is as image 3 As shown, it is composed of 4 identical square cylinder heat insulating materials into a square frame shape. like figure 2 As shown, the frame-shaped "return"-shaped heat insulating element 7 and the boss-shaped castable preform 4 are nested to form a combined cube. One side...

Embodiment 2

[0036] The utility model relates to a composite burner brick for a heating furnace kiln. Except following, all the other are with embodiment 1:

[0037] The material of the stainless steel plate 1 is one of chromium-nickel stainless steel, chromium-manganese-nitrogen stainless steel and chromium-nickel-molybdenum stainless steel; the thickness of the stainless steel plate 1 is 5-10mm.

[0038]The glassy heat-insulating fiber 5 is one of high-purity aluminum silicate fiber, high-alumina fiber and chromium-containing aluminum silicate fiber; the thickness of the glassy heat-insulating fiber 5 is 100-150mm.

[0039] The crystalline heat insulating fiber 6 is one of alumina fiber and zirconia fiber; the thickness of the crystalline heat insulating fiber 6 is 80-120 mm.

[0040] The heat insulating material of the square cylinder is one of ceramic fibers containing SiC, ceramic fibers containing potassium titanate whiskers, and ceramic fibers containing monocrystalline silicon; th...

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Abstract

The invention relates to a composite burner tile for a heating furnace. The composite burner tile is characterized in that the shape of a composite insulating assembly is a quadrangular prism which sequentially consists of a glass state insulating fiber (5), a crystalline state insulating fiber (6), a square-hole insulating assembly (7) and a casting material prefabricated assembly (4). A through hole with a changeable diameter is formed in the center of the quadrangular prism, and a casing pipe (3) with a changeable diameter is inlaid in the through hole with the changeable diameter. Four bolt holes are symmetrically formed in the glass state insulating fiber (5) and the crystalline state insulating fiber (6) along the diagonal lines, and Y-shaped anchoring nails (8) of anchoring devices (2) are symmetrically arranged at four corners of a small square boss of the casting material prefabricated assembly (4); one ends of loop bars (9) of the anchoring devices (2) are connected with the Y-shaped anchoring nails (8), and the other ends of the loop bars (9) of the four anchoring devices (2) penetrate through the corresponding bolt holes and are connected with a stainless steel plate (1). The composite burner tile disclosed by the invention has the characteristics of being light in weight, good in insulating property, high in intensity, high in erosion resistance, easy in repair and maintenance, good in using effect and long in service life, and is suitable for various heating furnaces in petrifaction trades.

Description

technical field [0001] The invention belongs to the technical field of composite burner bricks. In particular, it relates to a composite burner brick for a heating furnace kiln. Background technique [0002] Burner brick is one of the important parts of various heating furnaces. Traditional burner bricks mostly use heavy refractory materials, and light insulation materials are rarely used. With the increasing scarcity of energy, improving the heat insulation effect of burners and reducing heat loss has become one of the important issues that the industry needs to solve urgently. Among them, one of the effective ways is to use lightweight heat insulation materials to improve the heat insulation effect of burner bricks, but all light heat insulation materials have disadvantages such as low high temperature strength, corrosion resistance and easy peeling. For example, the patented technology of "a rapid cooling and rapid heating burner brick and its preparation method" (CN10...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F27D1/04
CPCF27D1/04
Inventor 殷波廖佳殷骏张少伟毛旭敏范昌龙
Owner YIXING MORGAN THERMAL CERAMICS CO LTD
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