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Process for preparing semisolid steel blank by using radial forging strain induction method

A technology of radial forging and strain induction, which is applied in the field of preparing steel semi-solid blanks by radial forging strain induction method, which can solve the problems that do not involve the preparation of high-melting point ferrous semi-solid blanks, serious mechanical stirrers, difficult semi-solid blanks, etc. , to achieve the effect of easy operation, low cost and good formability

Inactive Publication Date: 2015-04-29
XI AN JIAOTONG UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Other methods of preparing semi-solid blanks from liquid metals also mainly focus on changing the thermal state of the metal during the solidification process, or adding grain refiners, or performing rapid solidification, etc., that is, changing the nucleation and growth of the primary solid phase. Large process, the solid-liquid mixed slurry of spherical primary solid phase distributed in the eutectic liquid phase is obtained. However, the process of preparing aluminum alloy semi-solid slurry by conventional mechanical stirring method and electromagnetic stirring method has the following disadvantages: The mechanical agitator has a severe corrosion effect, and the corrosion residue is mixed with the semi-solid slurry, resulting in the impurity of the obtained slurry
The above-mentioned methods all have limitations on the volume of the deformed material. If the volume of the deformed material is too large, the deforming force will be too large, and it is difficult to prepare the required semi-solid blanks in batches on existing equipment.
Moreover, the above-mentioned methods so far mainly focus on the preparation of semi-solid blanks of low-melting-point alloys such as aluminum alloys and magnesium alloys, and do not involve the preparation of semi-solid blanks of high-melting-point ferrous metals such as iron and steel.

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  • Process for preparing semisolid steel blank by using radial forging strain induction method
  • Process for preparing semisolid steel blank by using radial forging strain induction method

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Embodiment Construction

[0017] The present invention will be described in detail below in conjunction with the accompanying drawings.

[0018] refer to figure 1 and figure 2 , taking the 45# steel bar of Φ120mm as an example, a process for preparing semi-solid steel blanks by radial forging strain induction method, including the following steps:

[0019] 1) Preheat the steel bar, heat the Φ120mm steel bar to 950-970°C with the electric furnace, and then carry out the heat preservation treatment for 60-80 minutes to ensure that the whole billet is heated through; the specific heat preservation time for bars with different diameters is 0.5D~0.7D minutes, D is the diameter of the bar;

[0020] 2) Carry out radial forging on the steel bar. The preheated steel bar is taken out by the manipulator of the radial forging machine and sent axially by clamping and rotating. The four hammerheads of the radial forging machine are symmetrically distributed around the blank, Carry out high-frequency reciprocatin...

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Abstract

The invention discloses a process for preparing a semisolid steel blank by using a radial forging strain induction method. The process comprises the following steps: firstly, preheating a steel rod material, performing radial forging on the steel rod material, performing secondary remelting on the blank after radial forging, and finally preparing the semisolid steel blank. By adopting the process, semisolid steel blanks which are uniform in tissue and small in micro defect can be prepared in batch, and the process is simple in procedure and easy to operate.

Description

technical field [0001] The invention belongs to the technical field of semi-solid processing and forming, and in particular relates to a process for preparing steel semi-solid blanks by a radial forging strain induction method. Background technique [0002] In the 1970s, Professor Flemings of the Massachusetts Institute of Technology proposed metal semi-solid processing and forming technology. Semi-solid processing and forming technology is a process in which semi-solid billets whose microstructure is spherical grains suspended in the eutectic liquid phase are used for forming. This method is a forming method between casting (pure liquid state) and forging (pure solid state). Spherical or nearly spherical semi-solid slurries have obvious thixotropic properties: that is, as the shear rate increases, the apparent viscosity decreases exponentially, making the slurries have the characteristics of good fluidity and low forming force during the forming process. And during the fi...

Claims

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Application Information

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IPC IPC(8): C21D8/06B22D17/00
Inventor 赵升吨张晨阳王永飞韩晓兰董朋
Owner XI AN JIAOTONG UNIV
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