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Zinc-aluminum coating applied to steel transformer radiator surface and preparation method thereof

A zinc-aluminum coating and transformer technology, applied in anti-corrosion coatings, epoxy resin coatings, coatings, etc., can solve the problems of strict pre-treatment requirements, limited life of hot-dip zinc protection, and inaccurate control of coating thickness, etc., to achieve excellent coating Layer bonding, good outdoor coating effect, and long-term protection

Active Publication Date: 2017-06-20
INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Chip radiators mostly adopt chip structure, which is characterized by thin materials, multi-layer superimposed structure of empty shells, and large difference in three-dimensional rigidity. At present, most of them are protected by hot-dip galvanizing, but hot-dip galvanizing has the following disadvantages: 1) The size of the workpiece is limited; 2) the heat sink is easy to deform; 3) the galvanized layer is easy to hang, and the thickness of the coating cannot be accurately controlled; 4) the pre-treatment requirements are strict; 5) it is difficult to realize outdoor and on-site construction; 6) the protection of hot-dip galvanizing Limited lifespan and high maintenance costs
Generally, it can only guarantee the protection life of 3 to 5 years, which adds difficulties to overhaul and daily maintenance, and also increases maintenance costs.

Method used

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Examples

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Effect test

preparation example Construction

[0026] The present invention is applied to the preparation method of zinc-aluminum paint on the surface of steel transformer radiator, comprising the following steps:

[0027] (1) Wet the metal aluminum powder with diluent for 10-20 minutes, then add titanate coupling agent and silane coupling agent, mix and stir for 1-2 hours, and leave it for 24-48 hours to form aluminum paste.

[0028] (2) Add the modified epoxy resin to the wetted aluminum paste, stir for 3-5 hours, then add metal zinc powder and mix for 2-3 hours to fully wet the zinc powder, then add surface active agent, rust conversion agent, and anti-settling agent, and stirred for 4 to 8 hours to obtain the final zinc-aluminum coating.

[0029] Apply the prepared zinc-aluminum coating on the surface of a simulated small transformer radiator, two coats, the first coat is cured at room temperature for 6-10 hours, and then the second coat is performed, and then the room temperature is cured for 24-50 hours. The thicknes...

Embodiment 1

[0032] Preparation method of coating:

[0033] 1. Disperse 70g of aluminum powder in 150g of xylene and 150g of ethylene glycol butyl ether and wet it for 15min. After stirring evenly, add silane coupling agent KH570 (50g) and 60g of butyl titanate, mix and stir for 1.5h, then place for 24h .

[0034]2. Add 150g of polyurethane modified epoxy resin to the aluminum paste that has been placed for 24h, stir for 4h, add 350g of zinc powder, mix and stir for 2h, add OP-10 (10g), potassium ferrocyanide 15g, bentonite 8g, mixed and stirred for 6h to obtain the final zinc-aluminum coating.

[0035] Paint the prepared coating on the surface of a simulated small transformer radiator, two coatings, one coating is cured at room temperature for 7 hours, and then the second coating is performed, and then room temperature is cured for 26 hours, the coating thickness is 35 μm, the coating adhesion is 8.4 MPa, and the coating is durable Salt spray time 2100h.

Embodiment 2

[0037] Preparation method of coating:

[0038] 1. Disperse 60g of aluminum powder in 150g of toluene and 160g of propylene glycol ethyl ether and wet it for 10min. After stirring evenly, add silane coupling agent KH578 (40g), 50g of tetraisopropyl di(dioctylphosphite)titanate, and mix After stirring for 1h, stand for 30h.

[0039] 2. Add 140g of acrylic-modified epoxy resin to the aluminum paste left for 30h, stir for 3h, add 370g of zinc powder, mix and stir for 2h, add OP-10 (10g), 10g of guanidine phosphate, 5g of bentonite, mix Stir for 5 hours to obtain the final zinc-aluminum coating.

[0040] The prepared coating was coated on the surface of a simulated small transformer radiator, two coatings, one coating was cured at room temperature for 7 hours, and then the second coating was performed, and then room temperature was cured for 28 hours, the coating thickness was 40 μm, the coating adhesion was 9.6 MPa, and the coating was durable Salt spray time 2200h.

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Abstract

The invention relates to a steel transformer radiator surface protection technique, particularly a zinc-aluminum paint applied to a steel transformer radiator surface and a preparation method thereof. The zinc-aluminum paint comprises the following components in percentage by weight: 20-60% of flaky metal zinc powder, 5-20% of flaky metal aluminum powder, 10-30% of modified epoxy resin, 10-20% of diluter, 1-5% of silane coupling agent, 1-5% of titanate coupling agent, 1-5% of surfactant, 1-3% of rusty scale conversion agent and 0.2-1% of antisettling agent. The preparation method comprises the following steps: wetting the flaky aluminum powder with the diluter, adding the titanate coupling agent and silane coupling agent, mixing to obtain an aluminum paste, adding the modified epoxy resin, flaky zinc powder, surfactant, rusty scale conversion agent and antisettling agent, and stirring uniformly to finally obtain the finished product zinc-aluminum paint. The zinc-aluminum paint can be cured at room temperature, is easy to repair, has favorable outdoor application effect, and implements long-acting protection on the transformer radiator on the premise of not influencing the radiation efficiency.

Description

technical field [0001] The invention relates to a surface protection technology for a steel transformer radiator, in particular to a zinc-aluminum coating applied to the surface of a steel transformer radiator and a preparation method thereof. Background technique [0002] With the rapid development of my country's power industry, the demand for power facilities is increasing, and the requirements for the safe operation of the power grid are becoming more and more stringent. Therefore, the requirements for corrosion resistance and stability of power facilities are getting higher and higher. Power facilities have extended to almost all coastlines and islands in my country, and the harsh atmosphere of the marine climate has put forward higher requirements for the corrosion resistance of power facilities. The excellent corrosion resistance of power facilities is one of the important guarantee factors for the reliable and long-term operation of power systems. However, the corro...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): C09D163/00C09D5/10
CPCC08K3/08C08K3/346C08K5/10C08K5/5425C08K5/5435C08K5/544C08K13/02C08K2003/0812C08K2003/0893C09D5/103C09D5/106C09D7/63C09D163/00C09D163/10
Inventor 李庆鹏赵焕张博刘建国严川伟
Owner INST OF METAL RESEARCH - CHINESE ACAD OF SCI
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