Zinc-aluminum coating applied to steel transformer radiator surface and preparation method thereof
A zinc-aluminum coating and transformer technology, applied in anti-corrosion coatings, epoxy resin coatings, coatings, etc., can solve the problems of strict pre-treatment requirements, limited life of hot-dip zinc protection, and inaccurate control of coating thickness, etc., to achieve excellent coating Layer bonding, good outdoor coating effect, and long-term protection
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[0026] The present invention is applied to the preparation method of zinc-aluminum paint on the surface of steel transformer radiator, comprising the following steps:
[0027] (1) Wet the metal aluminum powder with diluent for 10-20 minutes, then add titanate coupling agent and silane coupling agent, mix and stir for 1-2 hours, and leave it for 24-48 hours to form aluminum paste.
[0028] (2) Add the modified epoxy resin to the wetted aluminum paste, stir for 3-5 hours, then add metal zinc powder and mix for 2-3 hours to fully wet the zinc powder, then add surface active agent, rust conversion agent, and anti-settling agent, and stirred for 4 to 8 hours to obtain the final zinc-aluminum coating.
[0029] Apply the prepared zinc-aluminum coating on the surface of a simulated small transformer radiator, two coats, the first coat is cured at room temperature for 6-10 hours, and then the second coat is performed, and then the room temperature is cured for 24-50 hours. The thicknes...
Embodiment 1
[0032] Preparation method of coating:
[0033] 1. Disperse 70g of aluminum powder in 150g of xylene and 150g of ethylene glycol butyl ether and wet it for 15min. After stirring evenly, add silane coupling agent KH570 (50g) and 60g of butyl titanate, mix and stir for 1.5h, then place for 24h .
[0034]2. Add 150g of polyurethane modified epoxy resin to the aluminum paste that has been placed for 24h, stir for 4h, add 350g of zinc powder, mix and stir for 2h, add OP-10 (10g), potassium ferrocyanide 15g, bentonite 8g, mixed and stirred for 6h to obtain the final zinc-aluminum coating.
[0035] Paint the prepared coating on the surface of a simulated small transformer radiator, two coatings, one coating is cured at room temperature for 7 hours, and then the second coating is performed, and then room temperature is cured for 26 hours, the coating thickness is 35 μm, the coating adhesion is 8.4 MPa, and the coating is durable Salt spray time 2100h.
Embodiment 2
[0037] Preparation method of coating:
[0038] 1. Disperse 60g of aluminum powder in 150g of toluene and 160g of propylene glycol ethyl ether and wet it for 10min. After stirring evenly, add silane coupling agent KH578 (40g), 50g of tetraisopropyl di(dioctylphosphite)titanate, and mix After stirring for 1h, stand for 30h.
[0039] 2. Add 140g of acrylic-modified epoxy resin to the aluminum paste left for 30h, stir for 3h, add 370g of zinc powder, mix and stir for 2h, add OP-10 (10g), 10g of guanidine phosphate, 5g of bentonite, mix Stir for 5 hours to obtain the final zinc-aluminum coating.
[0040] The prepared coating was coated on the surface of a simulated small transformer radiator, two coatings, one coating was cured at room temperature for 7 hours, and then the second coating was performed, and then room temperature was cured for 28 hours, the coating thickness was 40 μm, the coating adhesion was 9.6 MPa, and the coating was durable Salt spray time 2200h.
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