Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Metal vacuum insulation panel and its preparation method

A vacuum insulation panel and metal plate technology, which is used in insulation improvement, climate change adaptation, building components and other directions, can solve the problems of complex construction process, cost of insulation layer tiles falling off, and high moisture content of core materials, shortening the construction period, The effect of weight reduction and low production cost

Active Publication Date: 2016-08-03
江苏精磐科技有限公司
View PDF7 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, many materials used for building exterior wall insulation are Class B insulation materials, such as polystyrene, polyurethane, foam rubber and other organic materials. These organic materials have poor heat resistance and are easy to burn. A large amount of toxic smoke can accelerate the spread of the fire; at the same time, organic materials will shrink during a fire, producing burning droplets, causing the tiles on the insulation layer to fall off, which may cause secondary fires and secondary fires. harm, so the relevant state departments explicitly prohibit the use of organic insulation materials for external wall insulation, especially in high-rise buildings and public buildings
Among the thermal insulation materials whose combustion performance reaches the A-level standard, inorganic materials represented by mineral wool and rock wool are mainly used. However, the existing domestic products have a large gap with the requirements of architectural applications in terms of water absorption, strength, and weather resistance. If it is directly used for building wall insulation, there will be problems such as water absorption, falling, softening, etc.
In addition, the cost of Class A thermal insulation materials is much higher than that of organic materials, and the construction process is complicated. The construction cost far exceeds the cost of Class B thermal insulation materials, and its thermal insulation performance is poor and energy consumption is high, which cannot meet the current needs of the country for energy conservation and emission reduction.
[0003] Vacuum insulation panels are a new type of insulation material developed in recent years, mainly including vacuum bags and core materials. There are obvious disadvantages such as difficult drying of the core material, poor air tightness of the vacuum bag, low puncture resistance, high moisture content of the core material, fast vacuum attenuation, easy expansion of the bag, short insulation life, etc.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Metal vacuum insulation panel and its preparation method
  • Metal vacuum insulation panel and its preparation method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0030] Embodiment 1: see figure 1 The metal vacuum insulation panel consists of a shell 1 and a core material 2. The shell 1 is made of thin metal plates such as stainless steel plate, galvanized plate, electro-tinned plate or aluminum alloy plate with a thickness of 0.15-1.5mm; the core material 2 is glass fiber, For pearl sand, perlite, vermiculite, airgel, etc., the core material 1 is preferably dried, packed in a plastic bag, and pre-vacuumized. The production method of the metal vacuum insulation panel is as follows: firstly, two stainless steel plates with the same size and thickness of 0.3 mm are cut to make the shell 1, and the two stainless steel plates are folded and formed by stamping; secondly, the pearlescent sand with a certain particle size or perlite etc. after being dried in a continuous kiln, put into a plastic bag, and seal after vacuuming to make it a core material 2 with a smaller volume and a certain shape; put the packaged core material 2 into two A com...

Embodiment 2

[0031] Example 2: See Example 1 and figure 2 , which is basically the same as in Example 1, except that the metal plate forming the shell 1 is directly punched out of the groove for edge sealing during stamping, and low-temperature metal solder such as tin, zinc, magnesium and low-melting point alloys are placed in the groove , the hermetic sealing of the housing is accomplished by brazing in a vacuum furnace.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
thicknessaaaaaaaaaa
Login to View More

Abstract

Metal vacuum insulation panel, comprising a housing, a core material and a vacuum chamber, wherein said housing is a metal plate or a metal composite plate, the core material is in the vacuum chamber housing is formed by seal welding, the providing core material additional strength to the housing, at atmospheric pressure to ensure the flatness of the housing, the vacuum chamber in a vacuum furnace under high vacuum at a high temperature batch automatic welding seal. This method of manufacturing a metal vacuum insulation panel according to the invention the process is simple, metal vacuum insulation panel prepared can overcome the conventional insulation panels, insufficient vacuum insulation panel, which can effectively ensure the hermetic seal of a metal vacuum chamber vacuum insulation panel, the extension metal vacuum insulation panel lifetime, and can increase the strength and heat insulation, sound insulation and fire performance and decorative function.

Description

technical field [0001] The invention relates to a vacuum heat insulation panel, in particular to a metal vacuum heat insulation panel and a manufacturing method thereof. Background technique [0002] my country's building energy consumption has accounted for more than 1 / 3 of the energy consumption of the whole society, and it is increasing year by year. The use of thermal insulation building materials is one of the main means to reduce building energy consumption. At present, many materials used for building exterior wall insulation are Class B insulation materials, such as polystyrene, polyurethane, foam rubber and other organic materials. These organic materials have poor heat resistance and are easy to burn. A large amount of toxic smoke can accelerate the spread of the fire; at the same time, organic materials will shrink during a fire, producing burning droplets, causing the tiles on the insulation layer to fall off, which may cause secondary fires and secondary fires. ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Patents(China)
IPC IPC(8): E04B1/80E04B1/94B32B3/26
CPCY02A30/242Y02A30/24Y02B80/10F25D2201/14
Inventor 戴长虹
Owner 江苏精磐科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products