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Free-cutting lead and zinc containing white copper and machining method thereof

A zinc-nickel-nickel, easy-cutting technology, applied in the field of free-cutting lead-containing zinc-nickel copper and its processing, can solve the problems of difficult cold working, difficult hot working, easy cracking, etc., and achieves the effect of shortening the processing cycle, long processing cycle and short cycle

Active Publication Date: 2013-04-17
YUNNAN KEENLY NEW MATERIAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Since the microstructure of CuNi17Zn18Pb1.8 and CuNi15Zn24Pb1.5 materials is composed of α phase + Pb phase, the material is not easy to be hot-worked, only cold-worked, and cold-worked is more difficult. Generally, the total processing passes from the billet to the final product are up to More than 30 passes, and the processing amount of each pass is very small. Generally, in the diameter direction, the processing amount of each pass is less than 1mm. In addition, it is easy to crack during processing, and it is also easy to crack during annealing, and the yield is low.

Method used

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  • Free-cutting lead and zinc containing white copper and machining method thereof
  • Free-cutting lead and zinc containing white copper and machining method thereof
  • Free-cutting lead and zinc containing white copper and machining method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0025] The free-cutting lead-zinc nickel-copper alloy of the present invention comprises the following components in weight percent: copper 43.0%-47.0%, nickel 10.0%-14.0%, lead 1.0%-1.5%, manganese 3.0%-6.0%, rare earth 0.04%- 0.08%, the balance is zinc and unavoidable impurities, and the sum of the contents of each component is 100%.

[0026] The processing method of the free-cutting lead-zinc white copper of the present invention is as follows: the above-mentioned components are alloyed at 1000°C~1200°C for alloy smelting, and then semi-continuously cast into φ100mm~φ120mm round billets at a casting temperature of 1050°C~1150°C After sawing off the round bar, hot extrusion is carried out. The hot extrusion temperature is 750°C~850°C. After hot extrusion, the wire billet is subjected to butt welding, rounding, cold processing and heat treatment. The cold processing rate is 0~40%. Heat treatment is at 600℃~680℃ for 1~2h.

[0027] The metallographic structure of the above-men...

Embodiment 2

[0033] The material composition is:

[0034]44.0wt% Cu, 12.0wt% Ni, 5.0wt% Mn, 1.4wt% Pb, 0.06wt% Ce, the balance is Zn, and the sum of the contents of each component is 100%.

[0035] According to the material composition, the ingredients are melted in the intermediate frequency furnace (or power frequency furnace), and then semi-continuously cast into a φ120mm round ingot, sawing the ingot to a length of 400mm, hot extruding into a φ6mm wire billet, cold drawing and heat treatment, and finally processed into the desired shape of the customer. required wire. Such as processing into φ2.3mm wire for the pen core manufacturer to produce the nib.

Embodiment 3

[0037] The material composition is:

[0038] 43.0wt% Cu, 12.5wt% Ni, 5.0wt% Mn, 1.3wt% Pb, 0.06wt% La, the balance is Zn, and the sum of the contents of each component is 100%.

[0039] According to the material composition, the ingredients are melted in an intermediate frequency furnace (or power frequency furnace), and then semi-continuously cast into a φ100mm round ingot, sawing the ingot to a length of 400mm, and extruding it into a special-shaped billet, and then drawing it into various shapes at room temperature. The special profiles are used for eyeglass ingredient manufacturers to produce eyeglass hinges and zipper factories to produce zippers.

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PUM

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Abstract

The invention provides a free-cutting lead and zinc containing white copper and a machining method thereof. The zinc white copper comprises the following components in percentage by weight: 43.0 percent-47.0 percent of copper, 10.0 percent-14.0 percent of nickel, 1.0 percent-1.5 percent of lead, 3.0 percent-6.0 percent of manganese and 0.04 percent-0.08 percent of rare earth and the balance of zinc and inevitable impurities. The machining method comprises the steps of smelting, semi-continuous casting, hot extrusion, cold machining, thermal treatment and the like. The most prominent characteristic of the machining method is that the detect that the traditional free-cutting lead and zinc containing white copper can only be subjected to cold machining and cannot be subjected to thermal machining is overcome, the free-cutting lead and zinc containing white copper obtained according to the machining method can be subjected to cold machining and thermal machining, the machining period of the material of the class is shortened, and the problem of difficulty in machining of the material of the material is solved; and the copper alloy provided by the invention has higher strength and more excellent cutting performance; the cutting performance of the copper alloy is the same to that of the material of the class; and the copper alloy can be machined into wire rods and bar materials which are widely used for manufacturing industries of pen points, accessories of glasses, zippers, clocks, accessories of instruments and the like.

Description

technical field [0001] The invention relates to an easy-cut lead-containing zinc-nickel-nickel alloy and a processing method thereof, in particular to a zinc-nickel-nickel alloy with excellent cold and hot processing performance, cutting performance and mechanical performance and a processing method thereof. Background technique [0002] The lead-containing free-cutting zinc-nickel-nickel material is made by adding lead element to zinc-nickel-nickel copper. Due to the addition of lead element, it has good machinability. The alloy has good physical properties and cutting performance. After being processed into parts, the size is accurate, the finish is high, and the color is silvery white. At present, there are mainly two kinds of lead-zinc nickel copper commonly used at home and abroad, namely CuNi17Zn18Pb1.8 and CuNi15Zn24Pb1.5. Afterwards, swivel forging, cold rolling and other processes are carried out, and multi-pass annealing is carried out in the middle. After process...

Claims

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Application Information

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IPC IPC(8): C22C30/06C22F1/00
Inventor 赵云杰徐远志陈昆朱良杨宇俊柯昱赵有才
Owner YUNNAN KEENLY NEW MATERIAL
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