Method for preparing bamboo pulp by full-liquid-phase prehydrolysis sulfate displacement cooking process
A technology of displacement cooking and pre-hydrolysis, which is applied in the regeneration of lye, pulping with inorganic alkali, pulp bleaching, etc., can solve the problems of bamboo pulp production capacity limitation, unstable hydrolysis, and long heating time, so as to save heating time and steam, reduce wastewater pollution, and solve the large effect of wastewater pollution
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Embodiment 1
[0021] Material preparation: The bamboo is cut into rectangular pieces of 20-50mm long by a bamboo cutting machine, and the qualified rate is more than 80%.
[0022] Washing: After the bamboo chips are washed by a washing machine, the surface impurities are washed away and excess water is removed before entering the cooking pot.
[0023] Pre-hydrolysis: After washing, the bamboo chips are installed at a pot density of 200kg / m3, and the cooking pot is filled with hydrolyzed liquid and then heated up. After 30 minutes, the temperature is raised to 160°C for 180 minutes. After the hydrolysis is completed, the hydrolyzed liquid is pumped into the hydrolysis The liquid storage tank is used as the next pot of hydrolysis medium.
[0024] Cooking: Sulfate full liquid phase displacement cooking. The amount of alkali used is based on Na2O to 22% of the weight of the dry bamboo, and the degree of vulcanization is based on Na 2 O is 25%, 90 minutes to 145°C, 30 minutes, then 60 minutes to 160°C...
Embodiment 2
[0031] Material preparation: The bamboo is cut into rectangular pieces of 20-50mm long by a bamboo cutting machine, and the qualified rate is more than 80%.
[0032] Washing: After the bamboo chips are washed by a washing machine, the surface impurities are washed away and excess water is removed before entering the cooking pot.
[0033] Pre-hydrolysis: After washing, the bamboo chips are installed at a pot density of 200kg / m3, and the cooking pot is filled with hydrolyzed liquid, and then the temperature is increased. After the hydrolysis is completed, the hydrolyzed liquid is pumped into the hydrolyzed liquid. The liquid storage tank is used as the next pot of hydrolysis medium.
[0034] Cooking: Sulfate full liquid phase displacement cooking. The amount of alkali used is 22% based on Na2O to the weight of the dry bamboo, and the vulcanization degree is 25% based on Na2O. Raise it to 145℃ for 90 minutes and keep 30 minutes, and then raise it to 160℃ for 140 minutes. After the end ...
Embodiment 3
[0041] Material preparation: The bamboo is cut into rectangular pieces of 20-50mm long by a bamboo cutting machine, and the qualified rate is more than 80%.
[0042] Washing: After the bamboo chips are washed by a washing machine, the surface impurities are washed away and excess water is removed before entering the cooking pot.
[0043] Pre-hydrolysis: After washing, the bamboo chips are installed at a pot density of 200kg / m3, and the cooking pot is filled with hydrolyzed liquid, and then the temperature is increased. After the hydrolysis is completed, the hydrolyzed liquid is pumped into the hydrolyzed liquid. The liquid storage tank is used as the next pot of hydrolysis medium.
[0044] Cooking: Sulfate full liquid phase displacement cooking. The amount of alkali used is 22% based on Na2O, and the vulcanization degree is 25% based on Na2O. Raise it to 140°C for 40 minutes and keep it for 20 minutes, then increase it to 160°C for 80 minutes to guarantee 180 minutes. After the end ...
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