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High temperature resistance and corrosion resistance wear-resistant surfacing electrode

A wear-resistant electrode and corrosion-resistant technology, applied in welding medium, welding equipment, welding equipment, etc., can solve the problems of unsuitable for wide application, high cost of nickel-based alloys, unsatisfactory results, etc., to achieve convenient multi-layer surfacing, The effect of small smoke and dust and good comprehensive performance indicators

Inactive Publication Date: 2012-07-25
SHENGYANG HAWEIER SURFACE ENG TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Although cobalt-based alloys and nickel-based alloys have outstanding advantages in terms of corrosion resistance, wear resistance and thermal stability, from an economic point of view, because cobalt is a rare metal, the price is very expensive, and the cost of nickel-based alloys is also very high. , so it is not suitable for wide application
A series of iron-based high-temperature wear-resistant surfacing materials have also been researched in China, but the results are not ideal when the workpieces produced or repaired work under high temperature (>600°C) conditions for a long time

Method used

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  • High temperature resistance and corrosion resistance wear-resistant surfacing electrode

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] First take the powder according to the parts by weight of the coating components: 1 part of marble, 6 parts of fluorite, 5 parts of titanium dioxide, 3 parts of quartz, 60 parts of chromium carbide, 60 parts of high-carbon ferrochrome, 2 parts of medium-carbon ferromanganese, 10 parts of molybdenum powder, 10 parts of tungsten carbide, 5 parts of ferroniobium, 10 parts of ferrovanadium, 10 parts of iron powder, 1 part of aluminum powder, 1.5 parts of ferro-titanium, 20 parts of flake graphite, 0.5 parts of ferrosilicon, 1.5 parts of potassium carbonate, 2 parts of rare earth ferrosilicon. Mix the above powder evenly, and then according to the potassium sodium water glass modulus of 3.3, K:Na=3:1, take 15 parts of potassium sodium water glass and the coating powder and stir evenly for use, and then press the welding core and coating Proportion Take 40 parts of H08A welding core with a diameter of 4.0mm, 60 parts of the above-mentioned coating to be used, apply it on the ...

Embodiment 2

[0027] 4 parts of marble, 6 parts of fluorite, 1 part of titanium dioxide, 9 parts of quartz, 60 parts of chromium carbide, 20 parts of high-carbon ferrochromium, 10 parts of medium-carbon ferromanganese, 10 parts of molybdenum powder, 2 parts of tungsten carbide, 20 parts of ferro-niobium 10 parts of ferrovanadium, 3 parts of iron powder, 5 parts of aluminum powder, 1.5 parts of ferro-titanium, 5 parts of flake graphite, 3 parts of ferrosilicon, 1.5 parts of potassium carbonate, and 0.5 parts of rare earth ferrosilicon. Mix the above powder evenly, and then according to the potassium sodium water glass modulus of 3.3, K:Na=3:1, take 10 parts of potassium sodium water glass and the coating powder and stir evenly for use, and then press the welding core and coating Proportion Take 45 parts of H08A welding core with a diameter of 4.0mm, 55 parts of the above-mentioned coating to be used, apply it on the welding core by a hydraulic machine, and dry it on the drying equipment after...

Embodiment 3

[0029] 2 parts of marble, 5 parts of fluorite, 4.5 parts of titanium dioxide, 5 parts of quartz, 50 parts of chromium carbide, 45 parts of high-carbon ferrochrome, 4 parts of medium-carbon ferromanganese, 9 parts of molybdenum powder, 7 parts of tungsten carbide, and 10 parts of ferro-niobium 8 parts of ferrovanadium, 8 parts of iron powder, 3 parts of aluminum powder, 1.2 parts of ferro-titanium, 15 parts of flake graphite, 1 part of ferrosilicon, 1.3 parts of potassium carbonate, and 1.4 parts of rare earth ferrosilicon. Mix the above powder evenly, and then according to the potassium sodium water glass modulus of 3.3, K:Na=3:1, take 20 parts of potassium sodium water glass and the coating powder and stir evenly for use, and then press the welding core and coating Proportion Take 42 parts of H08A welding core with a diameter of 4.0mm, 58 parts of the above-mentioned coating to be used, apply it on the welding core by a hydraulic press, dry it naturally and then dry it on the ...

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Abstract

The invention discloses a high temperature resistance and corrosion resistance abrasion-resistant surfacing electrode, which comprises a core wire and a coating, wherein the coating comprises the following components in parts by weight: 1 to 4 parts of marble, 2 to 6 parts of fluorite, 1 to 5 parts of titanium white, 3 to 9 parts of quartz, 20 to 60 parts of chrome carbide, 20 to 60 parts of high-carbon ferrochrome, 2 to 10 parts of mid-carbon Fe-Mn, 2 to 10 parts of molybdenum powder, 2 to 10 parts of tungsten carbide, 5 to 20 parts of ferrocolumbium, 2 to 10 parts of ferrovanadium, 3 to 10 parts of ferrous powder, 1 to 5 parts of aluminum powder, 0.2 to 1.5 parts of ferrotitanium, 5 to 20 parts of crystalline flake graphite, 0.5 to 3 parts of ferrosilicon, 0.5 to 1.5 parts of potassium carbonate, 0.5 to 2 parts of rare earth ferrosilicon and 10 to 20 parts of potassium sodium water glass. The workpiece subjected to surfacing by the electrode can continuously work at the high temperature of 800 DEG C and maintains high hardness and excellent corrosion resistance performance and abrasion resistance performance to abrasive materials, and the high temperature service life of the workpiece can be effectively enhanced.

Description

technical field [0001] The invention relates to a surfacing welding electrode, in particular to a high-temperature-resistant, corrosion-resistant and wear-resistant surfacing welding electrode. Background technique [0002] In industrial production, about 80% of material failure is caused by wear. Some of these workpieces are in service at high temperatures, such as slag removal rollers in the metallurgical industry, distribution chutes in blast furnaces, blast furnace covers, coke pusher slide rails, sieves and other workpieces that work at high temperatures, and their service conditions are harsh. , severe wear and tear, need frequent maintenance, the cost is very high. At present, there are many kinds of surfacing materials suitable for high-temperature wear-resistant working conditions, mainly divided into iron-based high-temperature wear-resistant surfacing materials, cobalt-based high-temperature wear-resistant surfacing materials and nickel-based high-temperature we...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B23K35/30B23K9/04
Inventor 袁进伟王海棠王宏伟
Owner SHENGYANG HAWEIER SURFACE ENG TECH
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