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Plastic repair material for ladle working lining

A repairing material and working lining technology, applied in the field of refractory materials, can solve the problems of high rebound loss of materials, not resistant to erosion, and the thickness of the repairing material should not be too thick, so as to achieve the effect of no environmental pollution, guaranteeing the repairing quality and shortening the maintenance time.

Active Publication Date: 2009-07-22
山西高科耐火材料股份有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Among them, the gunning construction has the following disadvantages: 1. During the gunning process, the material rebounds much and the dust is large; 2. The gunning adhesion rate is greatly affected by the temperature, and the temperature of the ladle to be repaired is not easy to control; 3. The gunning material Cement, silicate and phosphate are mostly used as binders, and clay is used as plasticizer. Therefore, the material has high impurity content, poor high temperature performance, and is not resistant to erosion. It is also easy to pollute molten steel.
Since the combination of magnesia micropowder and silicon micropowder and the hydration reaction of magnesia micropowder proceed slowly at low temperature, the strength generation is slow and low. In the lower autumn and winter, especially in the north, it is easy to have problems such as low bonding strength and falling off of the repairing material due to the slow hydration of magnesium oxide, or the thickness of the repairing material cannot be too thick due to the low bonding strength.

Method used

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  • Plastic repair material for ladle working lining

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Embodiment Construction

[0021] First, add the weighed high-alumina bauxite and corundum granules into the mixer for pre-mixing for 1-2 minutes, then add part of the silica sol solution and mix for 3-4 minutes, then add corundum powder and magnesia powder for 3- After 5 minutes, add the rest of the silica sol and mix thoroughly until the material is discharged; depending on the condition of the mixed material, add some water to adjust it to be suitable for construction.

[0022] The comparison between the embodiments of the present invention and the prior art is shown in Table 1. Wherein 1, 2, 3, 4 are the embodiments of this patent, 5 is the smear repair material generally used at present, 6 is the embodiment among the patent 200510026322.4.

[0023] Table 1 The proportioning and performance of the embodiment of the present invention and the comparative example of the prior art

[0024]

[0025] As can be seen from Table 1, the obvious advantage of this embodiment of the invention is that the har...

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Abstract

The invention discloses a plastic repairing material used for a ladle working linear, which belongs to the field of fireproof materials. The weight percentage of the main materials of the repairing material are as follows: 5 to 70 percent of high alumina bauxite, 20 to 90 percent of corundum, as well as 4 to 20 percent of magnesia; moreover, silica sol accounting for 5 to 20 percent of the weight of the main materials is additionally added. The granularity of the high alumina bauxite is not more than 10mm; the content of Al2O3 is not less than 80 percent; the corundum comprises brown alumina, sub-white corundum, platy corundum, electrically-fused white corundum and the like; the magnesia comprises middle-grade magnesite, highly pure magnesite, electrically-fused magnesite, and the like; wherein, the MgO content thereof is not less than 93.0 percent; the content of SiO2 in the silica sol is between 20.0 percent and 40.0 percent; the content of Na2O is not more than 0.4 percent, and the pH range is between 8.5 and 12. The invention takes the silica sol as a wedding agent, has high material intensity and good sticking performance with a residual linear, and simultaneously enhances the intensity forming speed and the sticking thickness with the residual linear of the material under low temperature by employing a mechanism that the silica sol and the magnesia mutually promote for hardening, thus not only being capable of carrying out large area repairing to a ladle body, but also being capable of carrying out repairing to a part; moreover, the service life is long and the ladle circulation is quick.

Description

technical field [0001] The invention belongs to the field of refractory materials and relates to a repair material for the working lining of a ladle body. Background technique [0002] The steel ladle is an important equipment in the steelmaking production process, and the refractory material is the key to the steel ladle, which directly affects the turnover of the steel ladle and the normal operation of the continuous casting production line. At present, due to the application of ladle refining technology, the residence time of molten steel in the ladle is prolonged. At the same time, due to the introduction of a large number of refining agents and alloys, the corrosion of the refractory material of the ladle is also accelerated; The area is damaged too quickly and is out of service, while the other parts of the ladle are in better working condition and can still be used. This unbalanced corrosion of the ladle leads to increased material energy consumption and waste of res...

Claims

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Application Information

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IPC IPC(8): C04B35/66
Inventor 陈俊红王虹孙加林韩梅薛文东李勇赵艳青
Owner 山西高科耐火材料股份有限公司
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