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Ink jet recording head, producing method therefor and composition for ink jet recording head

a technology of ink jet recording head and producing method, which is applied in the direction of recording apparatus, photomechanical apparatus, instruments, etc., can solve the problems of insufficient resolution, inability to meet the needs of recording, etc., to achieve high quality image recording, high durability, and high ink resistance

Inactive Publication Date: 2009-11-19
CANON KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Benefits of technology

[0007]The present invention has been made in consideration of the foregoing, and is to provide an ink jet recording head having a high durability and a high ink resistance and enabling a high-quality image recording by employing a material capable of reducing the internal stress and having satisfactory patterning characteristics. The present invention is also to provide a method of producing such ink jet recording head with a high precision, and an ink jet recording head composition for use in such ink jet recording head.
[0019]The present invention, employing a cationically photopolymerizable resin composition containing a hydrolysable organosilane compound as the material for forming the liquid flow path, allows to reduce an internal stress in the liquid flow path forming member and a highly precise patterning thereof. Thus there can be provided an ink jet recording head having a high durability and a high ink resistance and capable of a high-quality printing over a prolonged period, and a producing method therefor.

Problems solved by technology

Such material, however, may be disadvantageous in productivity and cost, in comparison with an ordinary photolithography utilizing a pattern exposure and a development.
Also the material disclosed in EP 0431809 is not intended for a fine structure such as an ink jet recording head, and involves, in patterning process, drawbacks of a thickness loss and a dissolution of the coated film, a pattern deformation and an insufficient resolution.
On the other hand, the method disclosed in U.S. Pat. No. 6,312,085 may not provide an alkali resistance because a crosslinked structure is formed by a radical polymerization (methacryloxy group), so that the ink resistance is insufficient in certain types of ink.

Method used

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  • Ink jet recording head, producing method therefor and composition for ink jet recording head
  • Ink jet recording head, producing method therefor and composition for ink jet recording head
  • Ink jet recording head, producing method therefor and composition for ink jet recording head

Examples

Experimental program
Comparison scheme
Effect test

synthesis example 1

[0095]A hydrolysable condensate was synthesized by a following process. With hydrochloric acid as a catalyst, 55.6 g (0.2 mol) of glycidoxypropyl triethoxysilane, 48.1 g (0.2 mol) of phenyl triethoxysilane and 21.6 g of water were stirred at the room temperature and then refluxed under heating for 24 hours to obtain a solution of a hydrolysable condensate. The degree of condensation of silane, measured by 29Si-NMR, was about 69%.

example 1

[0096]The compound of Synthesis Example 1 was used for preparing a composition shown in Table 1, thereby obtaining a coating solution.

TABLE 1(coating composition)hydrolyxablehydrolysable230parts by weightcondensatecondensate solutionof SyntheticExample 1epoxy resinEHPE-3150 (Daicel100parts by weightChemical)cationic photopoly-SP172 (Asahi Denka)5parts by weightmerizationinitiatorreducing agentcopper (II)0.5parts by weighttrifluoromethane-sulfonatesolventethanol10parts by weight

[0097]The coating solution of the above-mentioned composition was spin coated on a silicon substrate to form a coated layer, which was prebaked for 4 minutes at 90° C. A thickness of the coated film was 20 μm. Then it was exposed with a Canon mask aligner (MPA600 Super), then heated for 4 minutes at 90° C., developed with methyl isobutyl ketone and rinsed with isopropyl alcohol to form an evaluation pattern. Thereafter it was heated for 1 hour at 200° C. to obtain a cured substance.

example 12

[0104]An ink jet recording head was prepared with the composition of Example 1 according to the procedure shown in FIGS. 2A to 2H. At first, on a silicon substrate on which electric-heat conversion elements were formed as ink discharge energy generating elements, polymethyl isopropenyl ketone (ODUR-1010, manufactured by TOKYO OHKA KOGYO Co.) was spin coated as a soluble resin layer. It was then prebaked for 6 minutes at 120° C. and subjected to a pattern exposure with a mask aligner UX3000 manufactured by Ushio Inc. The exposure was executed for 3 minutes, and development was executed with methyl isobutyl ketone / xylene=2 / 1 followed by rinsing with xylene. Polymethyl isopropenyl ketone is so-called positive resist which is decomposed by a UV irradiation and becomes soluble in an organic solvent. The pattern of such soluble resin is formed in a non-exposed portion at the pattern exposure, for securing an ink supplying flow path (FIG. 2C). The soluble resin had a thickness of 20 μm aft...

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Abstract

The invention provides a method for producing an ink jet recording head having a high durability and a high ink resistance and enabling a high-quality image recording by employing a material capable of reducing the internal stress and having satisfactory patterning characteristics. It also provides a method of producing such ink jet recording head with a high precision. A cationically photopolymerizable resin composition containing a condensate of a hydrolysable organosilane compound, employed as a material for forming a flow path forming member, enables a reduction of internal stress and a highly precise pattern in the flow path forming member thereby providing an ink jet recording head having a high durability and a high ink resistance and capable of high-quality printing over a prolonged time, and a producing method therefor.

Description

TECHNICAL FIELD[0001]The present invention relates to an ink jet recording head utilizing a cured substance of a specified photopolymerizable composition in a liquid flow path forming member, a producing method therefor, and a composition for an ink jet recording head.BACKGROUND ART[0002]In an ink jet recording method for forming an image by discharging a liquid droplet from a discharge port for deposition on a recording medium represented by paper, technical developments are being continued for improving various performances. Among these, a strong requirement exists for forming a smaller droplet for improving the image quality, and a technology is requested for forming a fine structure constituting an ink flow path or a nozzle with a high precision. For such technology, photolithography is superior in the precision and the simplicity of process, and Japanese Patent Application Laid-Open No. H06-286149 discloses a method of preparing an ink jet recording head by a photolithographic ...

Claims

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Application Information

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Patent Type & Authority Applications(United States)
IPC IPC(8): B41J2/135C09D11/02G03F7/20
CPCB41J2/1603B41J2/1623B41J2/1626G03F7/0757B41J2/1639B41J2/1645G03F7/038B41J2/1631
Inventor HINO, ETSUKOOHKUMA, NORIOSAITO, YOSHIKAZUNOGUCHI, MITSUTOSHISCHMIDT, HELMUTBECKER-WILLINGER, CARSTENKALMES, PAMELA
Owner CANON KK
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