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Preparation method for quick preparing functional gradient material

A functionally graded material, fast technology, applied in the direction of program control, computer control, general control system, etc., can solve the problems of difficult to avoid shrinkage and deformation, cumbersome manufacturing process, poor mechanical properties, etc., to achieve high density and simple process. , the effect of low manufacturing cost

Active Publication Date: 2006-07-19
HUAZHONG UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The manufacturing advantage of SLS is that it does not require support and is not limited by complex structures and shapes, but its low density and insufficient strength are major defects
In China, Harbin Institute of Technology uses a combination of laminated molding system (LOM) and self-propagating (SHS) to manufacture TiC / Ni FGMs, in which LOM is used for material forming, and SHS is used for sintering and densification of material blanks. The process is cumbersome and difficult to control
[0004] Practice has proved that it is feasible to fabricate FGMs with existing rapid prototyping techniques, but there are many disadvantages, such as: debonding and high-temperature post-treatment sintering are required, while considering the sintering rates of different phases in the material, it is difficult to avoid shrinkage and deformation, Low density and poor mechanical properties, etc.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] The 20mm thick FGMs containing TiC powder (5μm), Ni3Al powder and Ni powder (5-6μm) components were manufactured by SLM method, the purpose is to manufacture FGMs that are resistant to high temperature and can withstand repeated thermal shocks with large temperature differences. According to the above performance requirements, the composition design rules of FGMs are: one side surface is Ni with a thickness of 1mm, the other side surface is TiC with a thickness of 1mm, and the content of Ni3Al powder in the middle layer is according to (x / d) p The volume function relationship increases layer by layer, and the TiC powder decreases layer by layer. Where x is the position coordinate of the gradient layer, d is the total thickness of each gradient layer, which is 20mm here, and p is the composition distribution index, and the value range here is 1.5-1.8.

[0026] This process first uses Pro / Engineer, Unigraphic and other three-dimensional modeling software to design the sol...

Embodiment 2

[0028] Fabrication of 16mm thick Ti / ZrO by SLM method 2 FGMs, first use Pro / Engineer, Unigraphic and other three-dimensional modeling software to design the solid shape of FGMs, and then save it as an STL file after being processed by the slicing software, and send the data information of the STL file to the rapid prototyping system of SLM. The requirements of FGMs on components and properties, through CAD / CAM software with FGMs information, analyze the functional relationship of powder composition with the change of processing position, such as Ti / ZrO 2 The volume ratio is increased by a gradient of 10% for a series of batching, and then preheated to 1100°C under the protection of an argon atmosphere, and kept for 8 hours. The powder feeding mechanism is controlled by a computer according to the functional relationship between the amount of feed required by the above-mentioned FGMs and the processing position. Spread the ingredients on the working platform, the minimum thickn...

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PUM

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Abstract

The invention discloses a rapid making method of functional gradient material, which comprises the following steps: grading the dosage according to the component ratio; affirming the laser manufacturing technological parameter for each layer; preheating each layer of powder to do thermal-insulating disposal; paving the powder on the working bench through powder feeding device; scanning layer by layer to realize the preparation of functional gradient material.

Description

technical field [0001] The invention belongs to the field of advanced rapid manufacturing, in particular to a preparation method for rapid manufacturing of functionally gradient materials (Functionally Gradient Materials, referred to as FGMs). Background technique [0002] FGMs is a new type of functionally graded material, which requires the components or internal structure of the material to be regularly distributed along a certain direction, so that a certain property of the material can produce continuous or gradient changes along this direction. The application fields of FGMs range from a single aerospace to nuclear energy, electronic materials, optical engineering, chemical engineering and biomedicine, and continue to expand. The traditional manufacturing methods of FGMs include: powder metallurgy, electroplating, self-propagating combustion high-temperature synthesis, plasma spraying, electrodeposition, centrifugal casting, etc. For example, the powder metallurgy met...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B22F3/105G05B19/4097
CPCY02P10/25
Inventor 史玉升黄树槐鲁中良陈国清
Owner HUAZHONG UNIV OF SCI & TECH
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