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Cylinder shape pipe piece with inner harden layer and its production method and equipment

A hardened layer and inner surface technology, which is applied to cylindrical pipe fittings with inner surface hardened layers and its production and special equipment fields, can solve the problem that it cannot be used for processing thin-walled pipe fittings, the work efficiency is difficult to improve, and the pipe fittings have different rotations. problems such as heart, to achieve the effect of facilitating transportation, construction and installation, stable work, and saving raw materials

Inactive Publication Date: 2005-02-23
王克发 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0009] The first embodiment of this device is used for the flame heating and quenching process, but there are multiple defects as mentioned above in this method, especially it cannot be used for processing thin-walled pipes similar to the aforementioned concrete delivery pipes
[0010] The second embodiment of the above-mentioned device adopts the electromagnetic induction heating method, but there are following defects that are difficult to overcome in the implementation of this program: first, one end of the pipe to be processed is fixed by the clamping table 7, if the pipe 18 rotates during the processing, then Due to the long pipe fittings (generally 3-5 meters, some up to 6-7 meters), the other end will swing, that is, the rotation of the two ends of the pipe fittings is not concentric, although the guide wheel 5 can support the pipe fittings, Reduce the swing of the pipe fittings, but because the gap between the electromagnetic induction head and the inner wall of the pipe is very small (usually 2-3mm), even if there is a slight swing, it may come into contact with the pipe wall, resulting in a short circuit
It is difficult to improve work efficiency, and from a practical point of view, it is difficult to be recognized
[0011] Secondly, the rotation speed of the power motors of the two workbenches is constant, which is not conducive to arbitrarily adjusting the rotation speed according to the working conditions and workpiece conditions.
Although the workbench 20 adopts the gearbox 2 to adjust the rotation speed of the main shaft, its adjustment range is very limited and it is not practical

Method used

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  • Cylinder shape pipe piece with inner harden layer and its production method and equipment
  • Cylinder shape pipe piece with inner harden layer and its production method and equipment
  • Cylinder shape pipe piece with inner harden layer and its production method and equipment

Examples

Experimental program
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Effect test

Embodiment 1

[0041] Embodiment 1 In order to meet the above requirements, use medium carbon steel or medium carbon alloy steel as the material of the pipe body, such as 45Mn2 alloy, the wall thickness of the pipe body can be selected from different specifications such as 4mm, 5mm, 6mm, etc., and the pipe fittings are quenched by the inner wall of the pipe The process makes the inner wall of the pipe form a hardened layer with a wall thickness of about 2-2.5mm, and its hardness reaches HRC55-60. If the hardness exceeds HRC60, the brittleness of the pipe wall will increase and cracks will easily occur; if the hardness is lower than HRC55, it will wear will appear more obvious. The wall thickness range from outside the hardened layer to the outer wall of the pipe still maintains the original hardness HRC30-35, and the length of the above-mentioned cylindrical pipe is 1-7 meters. In practical applications, 3-4m pipes are common.

Embodiment 2

[0042] Example 2 The preferred implementation of the above-mentioned pipe fittings is that the hardness of the hardened layer is HRC56-58, the wall thickness of the pipe body is 4.5-5 mm, and the length is 3 meters.

[0043] figure 1 It is a schematic diagram of the internal structure of the quenched pipe fitting. As shown in the figure, there is a hardened layer 112 within a certain thickness range of the inner wall of the pipe fitting, and the thickness of the hardened layer is less than 1 / 2 of the wall thickness of the pipe fitting. Outside the hardened layer is a non-hardened layer 111,

Embodiment 3

[0044] Example 3 The method for producing the above-mentioned pipe fittings is to adopt a high-frequency induction hardening process, that is, a quenching process in which the inner surface of the pipe is subjected to high-frequency induction heating and then rapidly cooled. The specific process is as follows:

[0045] a. The pipe is set horizontally and the high-frequency sensor is extended from one end of the pipe to the other port;

[0046] b. Make the cylindrical pipe part rotate around the axis and move backward along the axial direction; at the same time

[0047] c. Turn on the high-frequency sensor power supply. At this time, the anode voltage of the sensor is 10-12KV, the tank circuit voltage is 9-11KV, the anode current is 12-14A, the grid current is 8-9A, and the sensor generates 200-250KHz high-frequency electromagnetic oscillation , the speed of the motor is 7-10Hz;

[0048] d. The tube around the sensor is heated from the inner wall of the tube to no more than 1 / ...

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Abstract

The present invention relates to a cylindrical pipe with internal hardened layer, its production method and special-purpose equipment. Said cylindrical pipe has small wall thickness and long length, its pipe wall has internal layer and external layer with different hardness, the hardness of its internal layer is greater than that of external layer, and said pipe is applicable for conveying material with high frictional coefficient. Its production method adopts the mode utilizing frequency to control pipe movement and proper hardening temp. range, and is special-purpose equipment is simple in structure, stable in operation, and can accurately control hardening temp., pipe moving speed nad depth of hardened layer.

Description

technical field [0001] The invention relates to a quenching cylindrical pipe fitting, its quenching method and special equipment. The cylindrical pipe member comprises a concrete delivery pipe for construction site use, but the invention is not limited to concrete delivery pipes. The method and its special equipment are suitable for use in the quenching operation of cylindrical pipe fittings with large diameter, thin pipe wall and long length. Background technique [0002] In the prior art, the inner wall of the pipe is required to have a higher hardness for the concrete conveying pipe used in the construction site or the large-scale pipe fittings used in other similar engineering technologies, so as to slow down the abrasion of the inner wall of the pipe by conveying coarse-grained materials; at the same time, due to The pipe body is often subjected to external collisions during transportation or work, so the outer wall of the pipe is required to have the toughness to prev...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B65G53/04B65G53/52C21D1/10C21D9/08F16L57/06
CPCY02P10/25
Inventor 王克发
Owner 王克发
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