Manufacturing method of component electrode

A manufacturing method and technology of components, applied in electrical components, inductor/transformer/magnet manufacturing, transformer/inductor coil/winding/connection, etc., can solve problems such as defects, poor electrode quality, electrode afterimage, etc., and achieve high Quality effect, high product sense, and the effect of solving afterimages

Pending Publication Date: 2022-04-22
GUANGDONG FENGHUA ADVANCED TECH HLDG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Deficiencies in the existing technology: the electrode has serious afterimages and defects, it is impossible to make ultra-fine wire diameters, and the electrode quality is poor
This method can only produce helical coils with thick electrodes and small line spacing, and cannot achieve electrodes with ultra-thin wire diameters, no afterimages, and no defects.

Method used

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  • Manufacturing method of component electrode
  • Manufacturing method of component electrode
  • Manufacturing method of component electrode

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] An embodiment of the manufacturing method of the component electrode of the present invention, combining figure 1 , including the following steps:

[0039] (1) Preparation of slurry: According to the percentage of the total weight of raw materials, 50-60% of ferrite powder, 5-8% of PVB resin, 2-5% of plasticizer, 0.5-1% of dispersant and 10-10% of solvent 15% mixed evenly to prepare ferrite slurry;

[0040] (2) Cast ferrite substrate: apply and cast the ferrite slurry, and dry to form a ferrite substrate with a thickness of 30 μm;

[0041] (3) Release film printing conductive adhesive: photosensitive conductive adhesive by weight percentage, including: conductive powder (silver powder) 80%, glass component (Na 2 SiO 3 , CaSiO 3 , SiO 2 、Na 2 O CaO 6SiO 2 At least one of silicate double salt) 2%, photosensitive resin composition (at least one of polyvinyl cinnamate, PVB resin, ethyl cellulose) 18%. Such as figure 2 As shown, on the PET release film, print a pho...

Embodiment 2

[0047] An embodiment of the manufacturing method of the component electrode of the present invention, combining figure 1 , including the following steps:

[0048] (1) Preparation of slurry: According to the percentage of the total weight of raw materials, 50-60% of ferrite powder, 5-8% of PVB resin, 2-5% of plasticizer, 0.5-1% of dispersant and 10-10% of solvent 15% mixed evenly to prepare ferrite slurry;

[0049] (2) Cast ferrite substrate: apply and cast the ferrite slurry, and dry to form a ferrite substrate with a thickness of 10 μm;

[0050] (3) Release film printing conductive adhesive: photosensitive conductive adhesive by weight percentage, including: conductive powder (silver powder) 80%, glass component (Na 2 SiO 3 , CaSiO 3 , SiO 2 、Na 2 O CaO 6SiO 2 At least one of silicate double salt) 2%, photosensitive resin composition (at least one of polyvinyl cinnamate, PVB resin, ethyl cellulose) 18%. Such as figure 2 As shown, on the PET release film, print a photo...

Embodiment 3

[0055] An embodiment of the manufacturing method of the component electrode of the present invention, combining figure 1 , including the following steps:

[0056] (1) Preparation of slurry: According to the percentage of the total weight of raw materials, 50-60% of ferrite powder, 5-8% of PVB resin, 2-5% of plasticizer, 0.5-1% of dispersant and 10-10% of solvent 15% mixed evenly to prepare ferrite slurry;

[0057] (2) Cast ferrite substrate: apply and cast the ferrite slurry, and dry to form a ferrite substrate with a thickness of 50 μm;

[0058] (3) Release film printing conductive adhesive: photosensitive conductive adhesive by weight percentage, including: conductive powder (silver powder) 80%, glass component (Na 2 SiO 3 , CaSiO 3 , SiO 2 or Na 2 O CaO 6SiO 2 At least one of silicate double salt) component 2%, photosensitive resin composition (at least one of polyvinyl alcohol cinnamate, PVB resin, ethyl cellulose) 18%. Such as figure 2 As shown, on the PET relea...

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Abstract

The invention provides a manufacturing method of a component electrode. The manufacturing method comprises the following steps: (1) casting a ferrite base material: coating and casting ferrite slurry, and drying to form the ferrite base material; (2) printing a conductive adhesive on a release film: printing a photosensitive conductive adhesive layer on the PET release film, and heating and drying; (3) mask exposure: an electrode pattern mask is placed above the dried photosensitive conductive adhesive, and the photosensitive conductive adhesive is exposed, cured and denatured through ultraviolet irradiation; (4) showering and developing: showering and developing by using a developing solution, and forming an electrode pattern on the PET release film; and (5) temperature and pressure transfer: transferring the electrode pattern formed on the PET release film to the ferrite base material under the action of certain temperature and pressure. According to the method, the problems of ghost shadow, defect and the like when the ferrite base material is exposed and developed to manufacture the electrode are solved through the self-made ferrite slurry, the photosensitive conductive adhesive and the temperature-pressure transfer process.

Description

technical field [0001] The invention relates to the technical field of electronic components, in particular to a method for manufacturing electrodes of components. Background technique [0002] The preparation process of electrodes of electronic components in the prior art includes the following steps: preparing slurry, casting ferrite substrate, printing conductive glue, mask exposure, showering and developing, and then forming electrodes. The disadvantages of the existing technology: the electrode has serious afterimages and defects, it is impossible to make ultra-fine wire diameters, and the electrode quality is poor. [0003] CN105448467A discloses a method for manufacturing electrodes of electronic components, comprising the following steps: (1) casting a film raw tape; (2) spreading a photosensitive emulsion on the film raw tape; (3) using an electrode pattern defined electrode pattern The mask plate exposes the photosensitive emulsion; (4) develops the photosensitive...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/34H01F41/00H01F41/02H01F17/00H01F27/29
CPCH01F41/34H01F41/00H01F41/02H01F27/29H01F17/0006H01F2017/0066
Inventor 李强朱秀美李肇龙庞孔鑫
Owner GUANGDONG FENGHUA ADVANCED TECH HLDG
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