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Novel slewing bearing for tooth surface self-lubrication and preparation method of novel slewing bearing

A slewing bearing and self-lubricating technology, which is applied in metal processing equipment, metal material coating technology, transportation and packaging, etc., can solve problems such as ineffective lubrication and protection, failure to meet work requirements, and grease film damage. Achieve excellent tribological properties, improve stability and service life, and reduce the effect of material wear rate

Pending Publication Date: 2022-02-25
XUZHOU WANDA SLEWING BEARING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Due to the open meshing transmission between the pinion and the large tooth surface, and the long-term harsh working environment, the grease on the tooth surface will fall off quickly, which cannot effectively lubricate and protect
In addition, if the temperature of the contact surface is too high, it is easy to damage the grease film and wear the matrix.
Therefore, under the action of reciprocating cycle high stress load, the lubrication method only through grease is far from meeting the working requirements

Method used

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  • Novel slewing bearing for tooth surface self-lubrication and preparation method of novel slewing bearing
  • Novel slewing bearing for tooth surface self-lubrication and preparation method of novel slewing bearing
  • Novel slewing bearing for tooth surface self-lubrication and preparation method of novel slewing bearing

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Experimental program
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Effect test

Embodiment 1

[0043] A new type of slewing bearing for tooth surface self-lubrication and its preparation method, characterized in that the tooth surface of the slewing bearing is processed with laser marking technology to process the micro-texture of the flow channel, and the composite spherical powder is used as the solid lubricating phase to fill the micro-texture In the structure, a self-lubricating composite material with a lubricating phase on the tooth surface is obtained.

[0044] In this embodiment, the geometric parameters of the micro-texture of the tooth surface flow channel of the slewing bearing are: the aperture is 600 μm; the aperture spacing: 300 μm; the flow channel depth: 300 μm;

[0045] The raw materials in the composite spherical powder include by mass percentage: 10wt.% of ammonium molybdate solution, 60wt.% of silver nitrate solution, 3wt.% of boric acid solution and 6wt.% of ammonium tungstate solution;

[0046] According to the above scheme, the particle size range...

Embodiment 2

[0063] A new type of slewing bearing for tooth surface self-lubrication and its preparation method, characterized in that the tooth surface of the slewing bearing is processed with laser marking technology to process the micro-texture of the flow channel, and the composite spherical powder is used as the solid lubricating phase to fill the micro-texture In the structure, a self-lubricating composite material with a lubricating phase on the tooth surface is obtained.

[0064] In this embodiment, the geometric parameters of the micro-texture of the tooth surface flow channel of the slewing bearing are: the aperture is 700 μm; the aperture spacing: 400 μm; the flow channel depth: 500 μm;

[0065] The raw materials in the composite spherical powder include by mass percentage: 15wt.% of ammonium molybdate solution, 65wt.% of silver nitrate solution, 4wt.% of boric acid solution and 10wt.% of ammonium tungstate solution;

[0066] According to the above scheme, the particle size rang...

Embodiment 3

[0083] A new type of slewing bearing for tooth surface self-lubrication and its preparation method, characterized in that the tooth surface of the slewing bearing is processed with laser marking technology to process the micro-texture of the flow channel, and the composite spherical powder is used as the solid lubricating phase to fill the micro-texture In the structure, a self-lubricating composite material with a lubricating phase on the tooth surface is obtained.

[0084] In this embodiment, the geometric parameters of the micro-texture of the tooth surface flow channel of the slewing bearing are: the aperture is 800 μm; the spacing between the apertures: 500 μm; the depth of the flow channel: 500 μm;

[0085] The raw materials in the composite spherical powder include by mass percentage: 20wt.% of ammonium molybdate solution, 70wt.% of silver nitrate solution, 5wt.% of boric acid solution and 12wt.% of ammonium tungstate solution;

[0086] According to the above scheme, th...

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Abstract

The invention discloses a novel slewing bearing for tooth surface self-lubrication and a preparation method of the novel slewing bearing. A flow channel micro-texture is machined on the tooth surface of the slewing bearing through a laser marking technology, a solid lubricant can be more fully spread on the surface of a base body through the bionic micro-texture, so that a layer of lubricating film is formed, and the effects of reducing friction and reducing material abrasion are achieved. the composite solid lubricant is multi-element hollow spherical composite lubricant powder with a single-particle structure, and is prepared by spraying a mixed solution of ammonium molybdate, silver nitrate, boric acid and ammonium tungstate into a high-temperature atmosphere of 700-800 DEG C in a vaporific manner and carrying out thermal decomposition synthesis. The composite spherical power, serving as the solid lubricant phase, fills the micro-texture through vacuum dissolution and permeation, so that the obtained tooth surface is provided with a self-lubrication composite material with a self-lubrication phase. Compared with a traditional slewing bearing, the novel slewing bearing with the tooth surface self-lubrication function has the advantages of excellent friction reduction and wear resistance, low friction coefficient, low wear rate, higher use stability and longer fatigue life.

Description

technical field [0001] The invention relates to the technical field of tooth surface processing of slewing bearings, in particular to a novel slewing bearing for tooth surface self-lubrication and a preparation method thereof. Background technique [0002] The slewing bearing is a new type of mechanical component, which is composed of an inner ring, an outer ring, rolling elements, etc. The slewing bearing is a large bearing capable of bearing comprehensive loads, and can simultaneously bear large axial and radial loads and overturning moments. Widely used in construction machinery and new energy fields such as heavy-duty flatbed transport vehicles, container cranes, truck-mounted cranes, aerial work vehicles, and solar power generation systems. [0003] Judging from the damage cases of slewing bearing failures in recent years, the failure and damage of slewing bearings not only result in hundreds of thousands or even millions of maintenance costs, but also lead to long-term...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00B22F1/0655B22F9/30C23C26/02
CPCB23P15/00C23C26/02B22F9/30
Inventor 金开瑞董强
Owner XUZHOU WANDA SLEWING BEARING
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