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Single-field anhydrous stemming for high-strength smelting small blast furnace as well as preparation method and application of single-field anhydrous stemming

An anhydrous taphole clay and blast furnace technology, which is applied in the field of refractory materials and metallurgy, can solve the problems of increasing labor intensity of workers, increasing consumption before iron, poor opening of tapholes, etc., achieving good mud fighting performance and resistance to erosion and erosion of taphole clay. Good properties and fast curing speed

Pending Publication Date: 2021-12-31
中冶检测认证有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] 2) Excellent sintering performance: if the interval time is too short, high tide mud is likely to appear during the opening process. In order to avoid thick smoke, violent splashing, and even rockets after opening the iron hole, it is often necessary to drill slowly and use compressed air for a long time. It takes a long time to bake the iron mouth once, which not only increases the labor intensity of workers and increases the consumables before ironing, but also makes it difficult to achieve the goal of seeing iron in 25 minutes
[0006] 3) Good opening performance: If the opening of the iron hole is poor, it will undoubtedly take a long time to change the drill bit, steel drill, or even burn the iron hole with oxygen.
At the same time, it also increases the labor intensity of workers and increases the consumption of iron

Method used

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  • Single-field anhydrous stemming for high-strength smelting small blast furnace as well as preparation method and application of single-field anhydrous stemming
  • Single-field anhydrous stemming for high-strength smelting small blast furnace as well as preparation method and application of single-field anhydrous stemming

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Ingredients are prepared according to the following ratio of raw materials: quartz 3-1mm 13%, slide 3-1mm 7%, slide 1-0.088mm 10%, Guangxi white mud 8%, albite powder 7%, coke foam 3-1mm 16%, carbonization Silicon powder 16%, graphite electrode powder 2%, phenolic resin powder 2%, modified asphalt 6%, skateboard powder 13%.

[0041] The above raw materials were mixed in a pre-mixer for 4 minutes; coal tar was added into the mixer, fully mixed and rolled to a suitable state, and then the mud was discharged, squeezed into shape, and packaged to obtain a single-field anhydrous tapped mud product for high-strength smelting small blast furnaces.

[0042] This high-strength smelting small blast furnace is used in single field anhydrous taphole clay, in a certain 450m 3 It is used on a blast furnace, the tapping interval is 30 minutes, there is no thick smoke and high tide mud during the opening process, basically no need for baking iron spouts, the splashing time after openin...

Embodiment 2

[0044] Ingredients are prepared according to the following ratio of raw materials: pyrophyllite 3-1mm 10%, pyrophyllite 1-0.088mm 10%, coal gangue 3-1mm 7%, Jiaozuo clay 10%, potassium feldspar powder 9%, coke foam 3-1mm 18%, silicon carbide powder 14%, ferrosilicon nitride 5%, graphite electrode powder 1%, phenolic resin powder 0.5%, modified asphalt 5%, alumina powder 10.5%.

[0045] The above raw materials were mixed in a pre-mixer for 5 minutes; coal tar was added into the mixer, fully mixed and rolled to a suitable state, and then the mud was discharged, squeezed into shape, and packaged to obtain a single-field anhydrous tapped mud product for high-strength smelting small blast furnaces.

[0046] This high-strength smelting small blast furnace uses single field anhydrous taphole mud, in a certain 580m 3 It is used on a blast furnace, and the tapping interval is 25 minutes. During the opening process, there is no thick smoke or high tide mud, basically no need for baking ...

Embodiment 3

[0048]Ingredients are made according to the following raw materials: quartz 3~1mm 17%, torpedo brick 1~0.088mm 10%, Guangxi white mud 8%, albite powder 12%, coke foam 3~1mm 15%, silicon carbide powder 15%, graphite Electrode powder 5%, phenolic resin powder 1%, modified asphalt 7%, torpedo tank brick powder 10%.

[0049] The above raw materials were mixed in a pre-mixer for 6 minutes; coal tar was added into the mixer, fully mixed and rolled to a suitable state, and then the mud was discharged, squeezed into shape, and packaged to obtain a single-field anhydrous tapped mud product for high-strength smelting small blast furnaces.

[0050] The high-strength smelting small blast furnace is used in single field anhydrous taphole mud, in a certain 350m 3 When used in blast furnaces, it is required to see iron at an interval of 25 minutes. During the opening process, there will be no smoke or high tide mud. Baking iron holes are basically not needed.

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Abstract

The invention discloses single-field anhydrous stemming for a high-strength smelting small blast furnace as well as a preparation method and application of the single-field anhydrous stemming. The raw materials comprise, by mass, 20-30% of refractory aggregate, 10-20% of refractory fine powder, 8-15% of soft binding clay, 7-12% of feldspar powder, 15-20% of coke foam, 15-25% of an anti-erosion agent, 1-5% of waste high thermal conductivity graphite electrode powder, 0.5-2% of phenolic resin powder, and 3-8% of high temperature modified asphalt; the raw materials are mixed according to the proportion, tar serves as a binding agent, mud is discharged after the mixture is mixed and ground to a proper state, and the anhydrous stemming is obtained through mud extrusion forming. And the anhydrous stemming is transferred to a site, and is put into the furnace from an iron notch channel by using a mud gun machine to form a mud drum on the furnace wall. The water-free stemming has the advantages of favorable mud making performance, high curing speed, short blasting time, favorable sintering property, no dense smoke in the tapping process, basically no need of baking an iron notch, 25-30 minutes of tapping interval, short splashing time and favorable scouring and erosion resistance, and can meet the harsh requirements of high-strength smelting of small blast furnaces on the water-free stemming.

Description

technical field [0001] The invention relates to the technical fields of refractory materials and metallurgy, in particular to a single field anhydrous taphole mud for high-strength smelting small blast furnaces and its preparation method and application, which are mainly used for blocking the tapholes of small blast furnaces. Background technique [0002] In recent years, although the large-scale blast furnace is an irreversible trend, there are still many small blast furnaces in service in China, and large-scale blast furnace materials cannot be applied to small blast furnaces, and with the continuous improvement of smelting technology, domestic small blast furnaces Most of the blast furnaces have the following characteristics: 1) high-strength smelting technology is adopted, and the utilization factor is high; 2) the ore grade continues to decline, and the slag-iron ratio does not increase much; 3) the slag basicity is mostly increased to about 1.2; 4) the iron tapping inte...

Claims

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Application Information

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IPC IPC(8): C04B35/66C04B33/132C04B33/13C04B33/04C04B33/16
CPCC04B35/66C04B33/1324C04B33/132C04B33/13C04B33/04C04B33/1305C04B33/16Y02P40/60
Inventor 张正富杨竞田志宏钱雨田晶晶
Owner 中冶检测认证有限公司
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