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Entrained-flow bed coal gasification black water advanced treatment process

A treatment process and black water technology, applied in the field of coal chemical industry, can solve the problems of fouling and clogging, reducing emission reduction effect, corrosion of gasification system pipelines and equipment, etc., to avoid easy fouling of electrodes, reduce chemical consumption, reduce effect of load

Active Publication Date: 2020-12-04
WANHUA CHEM GRP CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Because the current gasification black water treatment process is too simple, it can only remove most of the suspended solids in the black water. The content of suspended solids in the treated gray water is about 40-100mg / L, and the concentration of calcium and magnesium ions is about 400-600mg / L. Dissolved silicon is 100-120mg / L, so it causes very serious scaling problems in the gasification system; in order to slow down scaling, a typical coal gasification unit that processes 3,000 tons of raw coal per day needs to discharge 120t / h of waste water per hour, and at the same time The gray water discharged to the biochemical treatment system also causes slagging, scaling, and fouling of the reverse osmosis membrane in the biochemical system
Scaling and blockage caused by incomplete black water treatment is a problem in the gasification industry. The industry has been trying to solve it. The most common process is adding alkali to remove calcium and magnesium. However, because this method needs to increase the pH of gray water to above 10.5 to obtain better calcium Magnesium removal rate, while the pH of the buffer system composed of high-concentration ammonia and carbon dioxide in gray water is stable at 8-8.5, a large amount of chemicals must be added, resulting in high cost; Sulfate ions, the former will cause corrosion of gasification system pipes and equipment, while the latter will intensify calcium sulfate scaling in gasifiers and black water pipelines, reducing the effect of emission reduction
Therefore, after some coal gasification enterprises tried the process of adding alkali to remove calcium and magnesium, they did not use it for a long time

Method used

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  • Entrained-flow bed coal gasification black water advanced treatment process

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Experimental program
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Effect test

Embodiment 1

[0045] like figure 1 As shown, the gasified black water is drawn from the flash evaporation system, pressurized to 0.3MPa by the pump, and then enters the electromagnetic reaction tank T1, with a flow rate of 450m 3 / h, the black water velocity in the pool is 5.5m / s. The total length of the electromagnetic reaction pool is 30m, the section is rectangular, the width is 0.15m, and the height is 0.2m. The reaction pool is made of carbon steel, and the bottom and top are lined with epoxy resin coating. The magnetic field strength in the reaction cell is 1.5T. The gas produced in the reaction process is drawn from the air duct at the top of the electromagnetic reaction pool, and enters the absorption tank D3 to remove chlorine gas, and the absorption tank is equipped with 30% sodium hydroxide solution.

[0046] After the gasified black water exits the electromagnetic reaction tank, it enters the T2 coagulation tank through the angle valve and enters the T2 coagulation tank. The s...

Embodiment 2

[0055] The main difference between this embodiment and Embodiment 1 is that the flow velocity of the black water entering the electromagnetic reaction pool is adjusted to 3.5m / s, and the magnetic field strength in the reaction pool is 2.5T.

[0056] The addition amount of magnesium oxide slurry in the coagulation tank is 40 mg / L on a dry basis;

[0057] The dry base dosage of polysilicate aluminum iron and aluminum coagulant is 300mg / L, the average residence time of black water in the T2 coagulation tank is 30min, and the stirring intensity in the tank is 150s -1 . The black water in T2 enters the T3 flocculation tank through the channel at the bottom of the partition, and the flocculant cationic polyacrylamide (molecular weight 6 million) is added to the flocculation tank, and the addition amount is 8mg / L. The average residence time of the black water in the T3 flocculation tank is 20min, and the tank is stirred The shear strength is 50s -1 , The average residence time in t...

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Abstract

The invention provides a gasification black water treatment process which comprises the following steps: (1) introducing gasification black water into an electromagnetic reaction tank which is made ofa metal material or alloy; mounting permanent magnets above and below the reaction tank, and forming a magnetic field perpendicular to the water flow direction in the reaction tank; (2) enabling thegasification black water to enter a coagulation tank and a flocculation tank from the electromagnetic reaction tank, adding a silicon removing agent and a coagulant into the coagulation tank, and adding a flocculating agent into the flocculation tank; precipitating through an inclined plate precipitation tank; and (3) filtering by a filter to remove residual suspended solids. After the gasification black water is treated by the process disclosed by the invention, the hardness is less than 20mg / L, the soluble silicon is less than 20mg / L, the suspended solid content is less than 3mg / L, and the chloride ions are less than 20mg / L, so that the gasification black water can be completely recycled in a gasification system, the scaling rate of the gasification system is reduced by 90%, and the amount of discharged wastewater is reduced by 80%.

Description

technical field [0001] The invention belongs to the field of coal chemical industry, in particular to an entrained bed coal gasification black water treatment process. Background technique [0002] The coal gasification unit is the source of the entire coal chemical industry. The most widely used coal gasification technology is entrained bed gasification (including coal water slurry and pulverized coal gasification). This type of gasification process uses water washing to remove coal ash in the synthesis gas. Therefore, a large amount of wastewater (containing suspended coal ash, soluble calcium magnesium silicon, ammonia nitrogen, etc.) is produced, which is generally called gasification black water in the industry. At present, the gasification black water treatment process generally adopts the flocculation precipitation method in the industry. The coagulant polyacrylamide is mixed into the black water, and the cinder is settled through the clarification tank. The overflow ...

Claims

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Application Information

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IPC IPC(8): C02F9/12
CPCC02F9/00C02F1/001C02F1/5245C02F1/56C02F1/42C02F1/48C02F2001/425C02F1/5236
Inventor 胡耀峰王阳姜晓锋高学顺朱宝张宏科
Owner WANHUA CHEM GRP CO LTD
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