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Ultralow-temperature aluminum electrolytic capacitor and manufacturing method thereof

A technology for aluminum electrolytic capacitors and manufacturing methods, applied in electrolytic capacitors, liquid electrolytic capacitors, capacitors, etc., can solve the problems of weakened electrical performance, easy solidification of electrolyte, weakened activity, etc., achieve good temperature performance and stability, improve Chemical stability, the effect of improving high and low temperature characteristics

Active Publication Date: 2020-09-11
ZHAOQING BERYL ELECTRONICS TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004]In terms of the design of aluminum electrolytic capacitors currently used in LEDs, at ultra-low temperatures such as -55°C, the liquid electrolyte is easy to solidify, and the electrical conductivity drops significantly. Impedance rises sharply
Under extremely low temperature conditions, liquid capacitors also have shortcomings. For example, the activity will be weakened, and the electrical performance on the circuit will also be weakened. Customers generally encounter the phenomenon that electrical appliances start slowly or fail to start. The main reason is that the capacitor is affected. In the case of ambient temperature, the capacity decreases, and the chemical components in the electrolyte, the main component of the capacitor, solidify and crystallize at low ambient temperature, which affects the electrical characteristics of the capacitor, making the capacitor unable to perform its original function, and causing the whole machine to fail to operate.

Method used

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  • Ultralow-temperature aluminum electrolytic capacitor and manufacturing method thereof

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Effect test

Embodiment 1

[0030] This embodiment provides a method for manufacturing an ultra-low temperature aluminum electrolytic capacitor. Specifically, the method includes the following steps:

[0031] (1) Core pack winding: Electrolytic paper is inserted between the anode foil and cathode foil, and wound into a core pack, wherein the width of the anode foil and the cathode foil are equal, so that the upper end of the anode foil in the obtained core pack exceeds the electrolytic paper and the cathode foil are exposed, the lower end of the cathode foil is exposed beyond the electrolytic paper and the anode foil, and the wound core package is wrapped and fixed with adhesive tape.

[0032] Wherein, the electrolytic paper is a double-layer fiber composite paper, its water-soluble chloride content is less than 2mg / kg, and iron particles are more than 0.1mm 2 , Suction height value: 21mm / 10min.

[0033] (2) Impregnation step: immerse the wound core package in the electrolyte solution for impregnation t...

Embodiment 2

[0040] This embodiment provides a method for manufacturing an ultra-low temperature aluminum electrolytic capacitor. Specifically, the method includes the following steps:

[0041] (1) Core pack winding: Electrolytic paper is inserted between the anode foil and cathode foil, and wound into a core pack, wherein the width of the anode foil and the cathode foil are equal, so that the upper end of the anode foil in the obtained core pack exceeds the electrolytic paper and the cathode foil are exposed, the lower end of the cathode foil is exposed beyond the electrolytic paper and the anode foil, and the wound core package is wrapped and fixed with adhesive tape.

[0042] Wherein, the electrolytic paper is a double-layer fiber composite paper, its water-soluble chloride content is less than 2mg / kg, and iron particles are more than 0.1mm 2 , Suction height value: 21mm / 10min.

[0043] (2) Impregnation step: immerse the wound core package in the electrolyte solution for impregnation t...

Embodiment 3

[0050] This embodiment provides a method for manufacturing an ultra-low temperature aluminum electrolytic capacitor. Specifically, the method includes the following steps:

[0051] (1) Core pack winding: Electrolytic paper is inserted between the anode foil and cathode foil, and wound into a core pack, wherein the width of the anode foil and the cathode foil are equal, so that the upper end of the anode foil in the obtained core pack exceeds the electrolytic paper and the cathode foil are exposed, the lower end of the cathode foil is exposed beyond the electrolytic paper and the anode foil, and the wound core package is wrapped and fixed with adhesive tape.

[0052] Wherein, the electrolytic paper is a double-layer fiber composite paper, its water-soluble chloride content is less than 2mg / kg, and iron particles are more than 0.1mm 2 , Suction height value: 21mm / 10min.

[0053] (2) Impregnation step: immerse the wound core package in the electrolyte solution for impregnation t...

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Abstract

The invention discloses an ultralow-temperature aluminum electrolytic capacitor and a manufacturing method thereof. The manufacturing method comprises the following steps: (1), winding a core package;to be specific, intervening electrolytic paper between an anode foil and a cathode foil to wind the anode foil and the cathode foil into a core cladding; (2), performing an impregnation step; to be specific, immersing the wound core cladding into an electrolyte for impregnation treatment; (3), performing a packaging step; to be specific, wrapping the impregnated core cladding into a shell and sealing the shell with a rubber plug; (4), performing aging; to be specific, preparing the electrolyte from the following components, by weight: 47 to 62 percent of solvent, 20 to 35 percent of solute and 10 to 18 percent of additive, preparing the solvent from a main solvent, an auxiliary solvent and a secondary solvent, and preparing the solute from ammonium formate, ammonium acetate, ammonium diacid and ammonium benzoate. The aluminum electrolytic capacitor manufactured through the manufacturing method has good temperature performance and stability so as to adapt to complex and changeable natural environments, electrolyte in the capacitor cannot be frozen, and the electrical performance cannot be weakened.

Description

technical field [0001] The invention relates to the technical field of capacitor manufacturing, in particular to an ultra-low temperature aluminum electrolytic capacitor and a manufacturing method thereof. Background technique [0002] With the development of the electronics industry, electronic equipment has higher and higher requirements for environmental temperature adaptability (cold resistance and heat resistance), especially outdoor complete machines (such as LEDs, energy-saving lamps, ballasts, drive power supplies, switching power supplies etc.) There are more and more applications, and with the continuous development of technology and cost optimization, LEDs, driving power supplies, power switches, etc. continue to develop in the direction of good low temperature resistance. [0003] Aluminum electrolytic capacitors are the most widely used basic components in electronic products. In recent years, with the rapid development of science and technology and the electro...

Claims

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Application Information

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IPC IPC(8): H01G9/145H01G9/035H01G9/02H01B3/52
CPCH01G9/145H01G9/035H01G9/02H01B3/52
Inventor 黄汝梅刘泳澎
Owner ZHAOQING BERYL ELECTRONICS TECH
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