Method for treating burrs of fine components in batches

A technology for batch processing and small parts, applied in the field of machining, can solve the problems of flatness and size not meeting the requirements, shape edges and corners, sagging edges, inconsistent clamping, etc., to improve the quality of parts, reduce the deformation factors of parts, Solve the effect of easy collapse

Inactive Publication Date: 2020-07-24
广东华睿智连电子科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the requirements for precision electronic connector products are constantly improving, and the products require zero defects. Therefore, the processing accuracy of batch mold parts is required to be zero missing. The existing processing technology is assembled with a set of 200PCS small parts. When these parts are processed by various processes During the whole process, the burrs generated during processing are repeatedly processed on the oil stone, which will cause the edges and corners of the shape to collapse and the plane to be uneven.
During processing, due to the small area of ​​the bottom of the part, there is a risk that the entire surface will be pushed down on the oilstone when processing burrs, resulting in inconsistent clamping when processing FG; processing takes a long time, and it takes 200 pieces to count. It takes 12 hours to deal with the burrs, the processing efficiency is low, and the flatness and size of the products produced by the mold set cannot meet the requirements. After analyzing the reasons and checking the single part, there is no obvious problem, which brings a lot of trouble to the process improvement and finding the problem points.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] A method for processing burrs in batches of small parts is characterized in that it comprises the following steps:

[0041] Step 1: Prepare materials through wire electric discharge machining, and process rough parts;

[0042] Step 2: Grinding and ultra-precision machining the rough parts obtained in step 1 through a grinding machine, so that the rough parts are processed into right angles;

[0043] Step 3: Groove the grinding body according to the PH value, cut out the thickness of a single piece by slotting around the main body, and leave a margin of 0.010mm on one side;

[0044] Step 4: Divide 18 pieces of the main body material into 6 pieces into a main body, that is, divide it into 3 main bodies on average;

[0045] Step 5: Use EDM electric discharge machining to process 6 pieces on the main body at the same time;

[0046] Step 6: Carry out comprehensive quality inspection on the processed main body;

[0047] Step 7: Grind and divide the pieces according to the ...

Embodiment 2

[0072] A method for processing burrs in batches on small parts, comprising the following steps:

[0073] Step 1: Prepare materials through wire electric discharge machining, and process rough parts;

[0074] Step 2: Grinding and ultra-precision machining the rough parts obtained in step 1 through a grinding machine, so that the rough parts are processed into right angles;

[0075] Step 3: Groove the grinding body according to the PH value, cut out the thickness of a single piece by slotting around the main body, and leave a margin of 0.005mm on one side;

[0076] Step 4: Divide 18 pieces of the main body material into 6 pieces into a main body, that is, divide it into 3 main bodies on average;

[0077] Step 5: Use EDM electric discharge machining to process 6 pieces on the main body at the same time;

[0078] Step 6: Carry out comprehensive quality inspection on the processed main body;

[0079] Step 7: Grind and divide the pieces according to the thickness of the main body...

Embodiment 3

[0104] A method for processing burrs in batches on small parts, comprising the following steps:

[0105] Step 1: Prepare materials through wire electric discharge machining, and process rough parts;

[0106] Step 2: Grinding and ultra-precision machining the rough parts obtained in step 1 through a grinding machine, so that the rough parts are processed into right angles;

[0107] Step 3: Groove the grinding body according to the PH value, cut out the thickness of a single piece by slotting around the main body, and leave a margin of 0.008mm on one side;

[0108] Step 4: Divide 18 pieces of the main body material into 6 pieces into a main body, that is, divide it into 3 main bodies on average;

[0109] Step 5: Use EDM electric discharge machining to process 6 pieces on the main body at the same time;

[0110] Step 6: Carry out comprehensive quality inspection on the processed main body;

[0111] Step 7: Grind and divide the pieces according to the thickness of the main body...

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PUM

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Abstract

The invention relates to the technical field of machining, in particular to a method for treating burrs of fine components in batches. The method comprises the following steps of step 1, preparing materials by cutting and machining through an electric discharge machining wire, and machining component rough blanks; step 2, performing grinding ultra-precision machining on the component rough blanksobtained in the step 1 through a grinding machine, so that right angles are machined on the component rough blanks; step 3, slotting a grinding body according to a PH value, and cutting out the thickness of a single piece in a manner of slotting the periphery of a main body material, and maintaining the allowance of 0.005 to 0.010 mm on each side; step 4, dividing the main body with 18 pieces of amain body material into a main body with 6 pieces, namely, the main body material is averagely divided into three main bodies; step 5, simultaneously machining the 6 pieces on the main body by adopting EDM; step 6, performing comprehensive quality detection on the machined main bodies; step 7, grinding and slicing according to the cut out thickness of the main bodies, and making each piece levelprecisely in a grinding manner; step 8, treating the burrs of other edges; and step 9, performing quality detection and delivery again.

Description

technical field [0001] The invention relates to the technical field of mechanical processing, in particular to a method for batch processing burrs of small parts. Background technique [0002] At present, the requirements for precision electronic connector products are constantly improving, and the products require zero defects. Therefore, the processing accuracy of batch mold parts is required to be zero missing. The existing processing technology is assembled with a set of 200PCS small parts. When these parts are processed by various processes At the same time, the burrs generated during the whole process of processing are repeatedly processed on the oil stone, which will cause the edges and corners of the shape to collapse and the plane to be uneven. During processing, due to the small area of ​​the bottom of the part, there is a risk that the entire surface will be pushed down on the oilstone when processing burrs, resulting in inconsistent clamping when processing FG; p...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23H5/04
CPCB23H5/04
Inventor 张勇魏泽贵颜主才
Owner 广东华睿智连电子科技有限公司
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