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Numerical control NC code virtual and real verification method based on RGB-D camera

A verification method and code technology, applied in image data processing, image enhancement, instruments, etc., can solve the problems of operator's personal safety threat, inability to guarantee consistency, and inability to guarantee the correctness of actual processing, so as to avoid workpiece scrap and tool collision. problems, improve reliability and authenticity, and solve the effect of incomplete machine models

Active Publication Date: 2020-04-24
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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Problems solved by technology

[0003] For the actual processing test method, each test process needs to clamp the workpiece with a fixture and replace the workpiece. The operation is time-consuming and wastes materials, and there are dangers such as knife collision in the test process, which poses a threat to the personal safety of the operators.
For virtual machine tool processing simulation software, there are many limitations
For the machine tool that needs to verify the NC code, the software needs to support the machine model and system, and it cannot guarantee that the actual machine condition is consistent with the ideal condition of the machine tool in the software, and the NC code verification results in the simulation software cannot guarantee the correctness of the actual machining

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Embodiment Construction

[0037] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer and clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0038] Such as figure 1 As shown, a kind of machine tool NC code augmented reality processing simulation method based on RGB-D camera involved in the method of the present invention comprises the following steps:

[0039] Step S10: Calibrate the internal parameters of the color camera and the depth camera of the RGB-D camera, and calculate the external parameters between the two cameras, and establish a mapping model from color pixels to depth pixels according to the internal parameters and external parameters. The coordinate systems involved are as follows: figure 2 shown.

[0040] In this embodiment, a mapping model from color pixels to depth pixels is established, specifically based on the pinhole imaging model an...

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Abstract

The invention discloses a numerical control NC code virtual and real verification method based on an RGB-D camera, and belongs to the field of machine tool machining simulation, and the method comprises the following steps: calibrating the internal and external parameters of a color camera and a depth camera in the RGB-D camera, and converting pixel coordinates into camera coordinate system coordinates; defining a workpiece coordinate system by using a redundant mark, and acquiring an image of the mark by using the RGB-D camera; extracting pixel coordinates of the feature points from the acquired image; calculating a transformation matrix from a camera coordinate system to a workpiece coordinate system; obtaining a calculation model for converting coordinates of a tool center point cameracoordinate system into coordinates of a workpiece coordinate system; constructing and training a neural network for cutter position detection; calculating cutter coordinates in real time after training; inputting NC codes and setting virtual workpiece size information by the machine tool; and verifying whether the tool performs machining on a tool path specified by the NC code or not. According tothe method, the problems of incomplete machine tool models in the simulation NC codes, difference between the virtual machine tool models and the actual machine tool and the like are solved, and thereliability and authenticity of machine tool NC code simulation are improved.

Description

technical field [0001] The invention belongs to the field of machine tool processing simulation, and in particular relates to an RGB-D camera-based numerical control NC code virtual-real verification method. Background technique [0002] The machine tool needs to verify the NC code before actually processing the workpiece. The traditional verification methods can be mainly divided into two categories. One is to use the tool to test the workpiece on the actual machine tool to verify the NC code, and the other is to simulate the NC code on the virtual machine tool. The verification and detection of NC codes in the software is whether there are other abnormalities. [0003] For the actual processing test method, each test process needs to clamp the workpiece with a fixture and replace the workpiece. The operation is time-consuming and wastes materials, and there are dangers such as knife collision in the test process, which poses a threat to the personal safety of the operators...

Claims

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Application Information

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IPC IPC(8): G06T7/00G06T7/80G06T7/70G06N3/04
CPCG06T7/0004G06T7/80G06T7/70G06T2207/20081G06N3/045Y02P90/02
Inventor 杨文安王鹏宇刘伟超
Owner NANJING UNIV OF AERONAUTICS & ASTRONAUTICS
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