Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

4D printing manufacturing method suitable for magnetic composite material

A magnetic composite material, printing and manufacturing technology, applied in the direction of inductance/transformer/magnet manufacturing, additive manufacturing, additive processing, etc., can solve the problems of inability to realize remote and controllable driving, inability to realize driving, and limitation of driving distance, and achieve Increase the amount of deformation, enhance the mechanical properties, and achieve the effect of deformation

Active Publication Date: 2019-12-20
HUAZHONG UNIV OF SCI & TECH
View PDF5 Cites 12 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This way of thermally actuating the deformation of the member will greatly limit the actuation distance and make it impossible to achieve controllable actuation
At present, those skilled in the art are gradually using magnetic field to drive component deformation to realize 4D printing. For example, patent CN105771003A discloses a method for preparing a biodegradable polymer self-expanding vascular stent based on 3D printing technology, using biodegradable polylactic acid Base Shape Memory Polyurethane / Fe 3 o 4 Nanocomposite materials, the composite material is prepared into a vascular stent by fused deposition manufacturing technology, and the shape memory polymer is remotely excited by the magnetocaloric effect to undergo shape recovery. This invention seems to use magnetic fields and magnetic materials to achieve 4D printing, but it is still thermally driven in essence. , will still be limited by the driving temperature, and cannot achieve remote and controllable driving

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • 4D printing manufacturing method suitable for magnetic composite material
  • 4D printing manufacturing method suitable for magnetic composite material
  • 4D printing manufacturing method suitable for magnetic composite material

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] see image 3 , Figure 4 , Figure 5 and Figure 6 The 4D printing manufacturing method suitable for magnetic composite materials provided by the first embodiment of the present invention mainly includes the following steps:

[0042] (1) Select TPU powder, neodymium iron boron (NdFeB) powder and fumed silica powder, and the content of each component is shown in Table 1.

[0043] The quality of three kinds of powder materials in the embodiment 1 of table 1

[0044]

[0045] Dry the three kinds of powders separately, and then mix them in a mixer at a speed of 600 rpm to obtain composite powder materials with three kinds of NdFeB mass fractions.

[0046] (2) The laser selective sintering process is used to form the gradient magnetic composite material to obtain the formed part of the part to be manufactured. Among them, when the content of magnetic powder to be formed is 20wt%, the process parameters are: the laser scanning rate is 4000mm / s, the scanning distance i...

Embodiment 2

[0049] The 4D printing manufacturing method suitable for magnetic composite materials provided by the second embodiment of the present invention mainly includes the following steps:

[0050] (1) Select TPU powder, ferrite powder and castor oil derivative powder, and the content of each component is shown in Table 2.

[0051] The quality of three kinds of powder materials in the embodiment 2 of table 2

[0052]

[0053] Dry the three kinds of powders separately, and then mix them in a mixer at a speed of 600 rpm to obtain three kinds of composite powder materials with mass fractions.

[0054] (2) The laser selective sintering process is used to shape various magnetic composite materials with gradient magnetic powder content. When the content of magnetic powder to be formed is 20wt%, the process parameters are: the laser scanning rate is 3900mm / s, the scanning distance is 0.2mm, the laser power is 42W, the powder layer thickness is 0.1mm, and the temperature of the working c...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
elastic modulusaaaaaaaaaa
Login to View More

Abstract

The invention belongs to the related technical field of composite material 4D printing, and discloses a 4D printing manufacturing method suitable for the magnetic composite material. The method comprises the following steps: (1) mixing flexible polymer powder, strong magnetic powder and a rheological agent to obtain multiple kinds of composite powder, wherein the mass fractions of the strong magnetic powder in the multiple kinds of composite powder are in graded distribution; (2) forming a formed part of the to-be-manufactured gradient part by adopting a selective laser sintering process basedon the various composite powder and the three-dimensional model of the to-be-manufactured part; (3) magnetizing the formed part to enable the formed part to have permanent magnetism, and placing themagnetized formed part in a magnetic field to enable the formed part to deform, thereby completing 4D printing and manufacturing of the gradient part to be manufactured. According to the method, the performance of the part is improved, the flexibility is high, the mechanical property of the formed part is enhanced, the content of magnetic powder in the height direction of the formed part is distributed in a gradient mode, and the bending angle can be controlled.

Description

technical field [0001] The invention belongs to the technical field related to 4D printing of composite materials, and more specifically relates to a 4D printing manufacturing method suitable for magnetic composite materials. Background technique [0002] The performance requirements of components in the manufacturing field are getting higher and higher, and there is a trend of gradually developing from traditional mechanical properties and kinetic properties to intelligent features. "characteristic. However, the formed parts of traditional 3D printing technology are "stationary" and do not have intelligent features. Smart components often have refined and complex structures, which are especially suitable for forming using 3D printing technology. As time goes by, under external stimuli, the shape, performance, and function of 3D printed smart components can undergo controllable changes. This smart feature introduces the dimension (D) of time into 3D printing technology, th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): H01F41/00H01F41/02B22F3/105B33Y10/00
CPCH01F41/00H01F41/0253B33Y10/00B22F10/00B22F10/34B22F10/28B22F10/60Y02P10/25H01F1/447
Inventor 闫春泽伍宏志苏彬张策陈鹏刘主峰史玉升
Owner HUAZHONG UNIV OF SCI & TECH
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products