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Warm-white high-color-rendering-index fluorescent ceramic for high-power LED/LD illumination, as well as preparation method and application thereof

A fluorescent ceramic, high-power technology, applied in lighting and heating equipment, optical elements used to change the spectral characteristics of emitted light, energy-saving lighting, etc., can solve the problem of light loss of devices, limited luminous efficiency, light decay and color drift, etc. problem, to achieve the effect of enhanced crystal field strength, excellent optical index, and excellent optical quality

Active Publication Date: 2019-04-09
XUZHOU NORMAL UNIVERSITY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are some problems in this packaging method: organic packaging materials have poor heat dissipation performance and heat accumulation effect, and organic materials are easy to age and deteriorate at high temperatures, resulting in light decay and color drift, which greatly reduces the service life of white LEDs.
For example, by co-doping Gd 3+ Can make Ce 3+ The luminous peak position of the ion produces a red shift, but the moving range is very limited, and the effect of improving the color temperature is not obvious
co-doped Cr 3+ 、Pr 3+ and other elements can directly complement the emission peaks in the red band, but Ce 3+ with Cr 3+ 、 Pr 3+ Energy transfer between ions will lead to Ce 3+ The luminous efficiency is significantly reduced, and the induced quenching temperature is greatly reduced
[0004] At present, the Chinese patent CN108264899 A discloses a multi-element doped transparent ceramic used for LED lighting instead of fluorescent powder, which emits white light after being excited by a blue LED chip. However, the afterglow time of this ceramic is long, which greatly limits the Its luminous efficiency makes the light loss of the device serious
Chinese patent CN 108018040 A discloses a fluorescent ceramic material with low color temperature, but its doping elements in octahedral and tetrahedral sites are limited to Mg, Ti, Si, Ge, which does not solve the problem of ceramic transparency, and there is a large amount of interface scattering , will greatly reduce the light conversion efficiency
However, in the process of preparing Ce:GAG, a GdAlO with a gadolinium-aluminum perovskite structure will be produced 3 compounds, seriously affect the optical quality of ceramics, mainly due to the Gd 3+ The introduction of the dodecahedron in the garnet produces severe distortion, which leads to the instability of the crystal structure of GAG

Method used

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  • Warm-white high-color-rendering-index fluorescent ceramic for high-power LED/LD illumination, as well as preparation method and application thereof
  • Warm-white high-color-rendering-index fluorescent ceramic for high-power LED/LD illumination, as well as preparation method and application thereof
  • Warm-white high-color-rendering-index fluorescent ceramic for high-power LED/LD illumination, as well as preparation method and application thereof

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0041] Embodiment 1: preparation (Gd 0.849 Lu 0.15 Ce 0.001 ) 3 (Al 0.8 Ga 0.2 ) 5 o 12 :0.001Ce 3+

[0042] (1) Set the target product (Gd 0.849 Lu 0.15 Ce 0.001 ) 3 (Al 0.8 Ga 0.2 ) 5 o 12 :0.001Ce 3+ The mass is 60g, and aluminum oxide, gadolinium oxide, lutetium oxide, gallium oxide and cerium oxide are respectively weighed as raw material powder according to the stoichiometric ratio of each element in the chemical formula; raw material powder, 0.006g calcium oxide, 0.06g PEI, 28.125 1g of absolute ethanol and 1.875g of methyl ethyl ketone were mixed, and 240g of 2mm alumina balls were added to carry out the first-stage ball milling in a 250mm ball mill jar, the ball milling speed was 300r / min, and the ball milling time was 10h;

[0043] (2) Add 1.2g plasticizer S160 and 9g binding agent PVB to the slurry obtained by the first stage ball milling, carry out the second stage ball milling, the ball milling speed is 250r / min, and the ball milling time is 10h; ...

Embodiment 2

[0052] Embodiment 2: preparation (Gd 0.94 Lu 0.05 Ce 0.01 ) 3 (Al 0.85 Ga 0.15 ) 5 o 12 :0.01Ce 3+

[0053] (1) Set the target product (Gd 0.94 Lu 0.05 Ce 0.01 ) 3 (Al 0.85 Ga 0.15 ) 5 o 12 :0.01Ce 3+ The mass is 60g. According to the stoichiometric ratio of each element in the chemical formula, alumina, gadolinium oxide, lutetium oxide, gallium oxide and cerium oxide are respectively weighed as raw material powder; raw material powder, 0.12g magnesium oxide, 0.06g zirconia, 4.8g of PEG, 12.5g of absolute ethanol and 2.5g of methyl ethyl ketone were mixed, and 120g of 30mm zirconia balls were added to carry out the first stage of ball milling in a 250mm ball mill jar, the ball milling speed was 120r / min, and the ball milling time was 40h;

[0054] (2) Add 6g plasticizer S160 and 1.8g binding agent PVB to the slurry obtained by the first stage ball milling, carry out the second stage ball milling, the ball milling speed is 120r / min, and the ball milling time is 4...

Embodiment 3

[0063] Embodiment 3: preparation (Gd 0.895 Lu 0.1 Ce 0.005 ) 3 (Al 0.82 Ga 0.18 ) 5 o 12 :0.005Ce 3+

[0064] (1) Set the target product (Gd 0.895 Lu 0.1 Ce 0.005 ) 3 (Al 0.82 Ga 0.18 ) 5 o 12 :0.005Ce 3+ The mass is 60g. According to the stoichiometric ratio of each element in the chemical formula, alumina, gadolinium oxide, lutetium oxide, gallium oxide and cerium oxide are respectively weighed as raw material powder; raw material powder, 0.12g silicon oxide, 0.36g NP-10 , 18g of absolute ethanol and 2g of methyl ethyl ketone, add 150g of zirconia balls with a diameter of 30mm and carry out the first stage of ball milling in a 250mm ball mill jar, the ball milling speed is 120r / min, and the ball milling time is 20h;

[0065] (2) Add 3g plasticizer S160 and 6g binder PVB to the slurry obtained by ball milling in the first stage, carry out ball milling in the second stage, the ball milling speed is 150r / min, and the ball milling time is 20h;

[0066] (3) The ...

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Abstract

The invention discloses a warm-white high-color-rendering-index fluorescent ceramic for high-power LED / LD illumination, as well as a preparation method and application thereof. The fluorescent ceramichas a chemical formula of (Gd(1-x-z)LuxCez)3(Al(1-y)Gay)5O12:zCe<3+>, wherein x is the molar percentage of crystal structure stable ion Lu<3+> doped Gd<3+>, y is the molar percentage of crystal structure stable ion Ga<3+> doped Al<3+>, z is the molar percentage of Ce<3+> doped Gd<3+>, x is more than or equal to 0.05 and less than or equal to 0.15, y is more than or equal to 0.15 and less than orequal to 0.2, and z is more than or equal to 0.001 and less than or equal to 0.01; and a ceramic biscuit is molded and sintered by adopting tape casting and high-temperature solid phase reaction sintering. The transparent fluorescent ceramic material has an emission spectrum main peak of 575-580nm and half-width of 140-145nm, and realizes warm-white emission under excitation of high-power LED (350-500mA) or LD (4-10W), and has a color temperature of 2800-3000K and a color rendering index of 80-84; and the preparation process is simple, and the process is controllable.

Description

technical field [0001] The invention relates to the field of transparent fluorescent ceramic materials, in particular to a warm white high CRI fluorescent ceramic for high-power LED / LD lighting and its preparation method and application. Background technique [0002] As the fourth-generation lighting source, white LED / LD has the advantages of energy saving, environmental protection, long life and quick response. It has been applied in urban landscape lights, indoor and outdoor lighting, car lights, flat panel display backlight and other fields. At present, the packaging scheme of commercial white LED lamps is to mix more than one kind of phosphor with epoxy resin or silica gel and then coat them on the InGaN / GaN-based blue light chip. The blue light emitted by the InGaN / GaN-LED chip and the de-excited fluorescence The powder produces light of other colors which mixes to form white light. However, there are some problems in this packaging method: organic packaging materials ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/44C04B35/622C09K11/80H01L33/48H01L33/50F21V9/00
CPCC04B35/44C04B35/622C04B2235/3224C04B2235/3229C04B2235/3286C04B2235/6562C04B2235/6565C04B2235/6567C04B2235/662C04B2235/764C04B2235/9653C04B2235/9661C09K11/7774F21V9/00H01L33/48H01L33/502Y02B20/00
Inventor 张乐马跃龙陈浩
Owner XUZHOU NORMAL UNIVERSITY
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