Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Manufacturing method of vehicle brake disc

A manufacturing method and technology for brake discs, which are applied in the directions of brake discs, brake components, and manufacturing tools, can solve problems such as large brake disc mass, reduce unsprung mass, improve operational stability, and reduce overall quality. Effect

Inactive Publication Date: 2019-01-22
GREAT WALL MOTOR CO LTD
View PDF6 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] In view of this, the present invention aims to propose a method for manufacturing a brake disc of a vehicle, so as to solve the problem that the mass of the brake disc is too large

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Manufacturing method of vehicle brake disc
  • Manufacturing method of vehicle brake disc
  • Manufacturing method of vehicle brake disc

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0035] It should be noted that, in the case of no conflict, the embodiments and features in the embodiments of the present invention can be combined with each other.

[0036] The present invention will be described in detail below with reference to the drawings and in combination with embodiments.

[0037] The present invention provides a method for manufacturing a brake disc of a vehicle, wherein the brake disc includes a main body disc 1 and two friction rings 2, and the friction rings 2 are annular plates attached to the main body disc 1 on both sides of the disk, the manufacturing method includes the following steps:

[0038] S1. Casting two friction rings 2 using cast iron materials;

[0039] S2. Prepare a casting mold and a core mold for the brake disc, the casting mold has a cavity corresponding to the brake disc, fix the core mold and the two friction rings 2 on the Corresponding position in the cavity;

[0040] S3. Casting molten aluminum alloy into the cavity, the...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention relates to the field of vehicle component processing, and provides a manufacturing method of a vehicle brake disc, wherein the brake disc comprises a body disc and two friction rings, the manufacturing method comprises the following steps of: casting two friction rings by adopting a cast iron material; preparing a casting mold and a core mold, wherein the core mold and the two friction rings are respectively fixed in corresponding positions in a mold cavity; pouring molten aluminum alloy into the cavity to form the brake disc; carrying out heat treatment on the brake disc, wherein the inner surface of the friction rings jointed with the body disc is a rough surface, so that the body disc and the friction rings can be embedded into each other. The production method of the invention can be used for manufacturing an aluminum alloy body disk and a cast iron friction ring, and can fully give play to the wear resistance, high friction and high temperature resistance of the castiron by the combination of two materials of cast iron and aluminum alloy, meanwhile, the aluminum alloy material can fully reduce the overall mass of the brake disc, so that the mass of the spring isreduced, and the operation stability of the vehicle is improved.

Description

technical field [0001] The invention relates to the technical field of vehicle component processing, in particular to a method for manufacturing a brake disc of a vehicle. Background technique [0002] When designing a vehicle, in order to improve the handling stability of the vehicle, it is often necessary to control (i.e. reduce) the unsprung mass of the vehicle. The so-called "unsprung mass" refers to the weight not supported by the vehicle suspension system: tires, wheels, brakes. The traditional brake disc made of cast iron occupies a large proportion of the unsprung mass, so reducing the mass of the brake disc can effectively reduce the unsprung mass, thereby improving the handling stability of the vehicle while reducing the vehicle weight. [0003] At present, automobile brake discs are generally made of cast iron, such as HT200, HT300 or forged steel materials, with a density of about 7.3-7.8g / cm 3 , the material density is relatively high, and the overall weight of...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22D19/16C21D9/00F16D65/12
CPCB22D19/16C21D9/0068F16D65/125F16D65/127F16D2200/0013F16D2200/003F16D2250/0015F16D2250/0053
Inventor 田伟张小苗倪健健姜申野贾文建张宏君王文龙宋国桥高宏伟王宾李庆利曹杏花黄欢马柱威任倩
Owner GREAT WALL MOTOR CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products