Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Synthetic paper master batches with PP as carrier and preparation method thereof

A synthetic paper and masterbatch technology, which is applied in the field of synthetic paper processing, can solve the problems of weak tear resistance, inconvenient addition, poor folding performance, etc., and achieve the effects of saving costs, improving convenience, and reducing processing difficulty

Inactive Publication Date: 2018-11-20
MALION NEW MATERIALS CO LTD
View PDF3 Cites 1 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) Due to the fact that raw materials such as inorganic mineral powder are difficult to disperse evenly in the highly viscous polypropylene, resulting in surface powder removal and partial agglomeration, resulting in poor smoothness and low physical and mechanical properties of the final synthetic paper;
[0005] (2) Adopt the method of reducing the content of inorganic mineral powder, and use polypropylene supplemented with other resins to make synthetic resin as the carrier. To a certain extent, it is easy to have silver streaks due to different resin components, resulting in the flexibility of the overall paper degree, resulting in poor foldability and weak tear resistance;
[0006] (3) Improve the dispersibility of inorganic mineral powder by adding a coupling agent to avoid the disadvantages of poor physical and mechanical properties of synthetic paper such as folding resistance and tear resistance due to multiple resin types, but most of them are suitable for adding to non-polar Most of the coupling agents of calcium-plastic system, such as titanate and silane coupling agents, are liquid, which is inconvenient to add and expensive

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Synthetic paper master batches with PP as carrier and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] (1) Ingredients: The components of the masterbatch raw materials are sent to the intelligent feeder, and the components are accurately proportioned by the intelligent feeder according to the following parts by weight:

[0035] Phosphate-coated ground calcium carbonate with a particle size of 10-15 μm 65-70 parts by weight

[0036] Melt flow rate is 3.2-3.5g / 10min polypropylene 22-24.5 parts by weight

[0037] DLTDP of amines 0.12-0.15 parts by weight

[0038] Calcium stearate 0.28-0.3 parts by weight

[0039] Titanium dioxide 4-5 parts by weight

[0040] Allure Red 0.03-0.05 parts by weight

[0041] (2) Mixing: Send the raw materials in step (1) into the mixing chamber of the mixer, control the temperature of the mixer chamber at 70-90°C, and perform mixing by high-speed shear at 680-700r / min;

[0042] (3) Melting: shear the mixed material in the mixer cavity in step (2) at a high speed of 600~700r / min to 210~240°C to form a highly dispersed molten polymer;

[0043...

Embodiment 2

[0047] (1) Ingredients: The components of the masterbatch raw materials are sent to the intelligent feeder, and the components are accurately proportioned by the intelligent feeder according to the following parts by weight:

[0048] Particle size 10-15 μm mixed ground calcium carbonate powder 65-75 parts by weight

[0049] Melt flow rate is 3.2-3.7g / 10min polypropylene 24-26.5 parts by weight

[0050] Mono-tert-butyl-p-cresol 0.15-0.18 parts by weight

[0051] Zinc stearate 0.28-0.32 parts by weight

[0052] Titanium dioxide 3-5 parts by weight

[0053] Brilliant blue 0.02-0.03 parts by weight

[0054] Wherein, the mixed ground calcium carbonate powder is calculated by weight percentage of the mixed ground calcium carbonate powder, and the glycerol methacrylate-coated heavy calcium carbonate powder with a particle diameter of 10-15 μm accounts for 30%-35%. Stearic acid-coated ground calcium carbonate powder with a diameter of 10-15 μm accounts for 30%-35%, and uncoated calc...

Embodiment 3

[0061] (1) Ingredients: The components of the masterbatch raw materials are sent to the intelligent feeder, and the components are accurately proportioned by the intelligent feeder according to the following parts by weight:

[0062] 68-70 parts by weight of stearic acid-coated ground calcium carbonate powder with a whiteness of 98% and a particle size of 1-5 μm

[0063] The melt flow rate is 2.8-3.3g / 10min polypropylene 24-26.5 parts by weight

[0064] Hindered phenol 1010 0.12-0.16 parts by weight

[0065] Zinc stearate 0.28-0.32 parts by weight

[0066] Titanium dioxide 4.5-5 parts by weight

[0067] Ultramarine 0.02-0.03 parts by weight

[0068] (2) Mixing: Send the raw materials in step (1) into the mixing chamber of the mixer, control the temperature of the mixer chamber at 75~85°C, and perform mixing by high-speed shearing at 600~650r / min;

[0069] (3) Melting: shear the mixed material in the mixer chamber in step (2) at a high speed of 600~650r / min to 225~235°C to ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
particle diameteraaaaaaaaaa
melt flow indexaaaaaaaaaa
particle diameteraaaaaaaaaa
Login to View More

Abstract

The invention relates to the field of synthetic paper processing, and specially relates to synthetic paper master batches with PP as a carrier and a preparation method thereof. The master batches arecomposed of, by weight, the following components: 65-75 parts of calcium carbonate powder, 20-28 parts of polypropylene, 0.1-0.5 part of an antioxidant, 0.2-0.5 part of a lubricant, and 3-8 parts of acolouring agent. The master batches, which are suitable for production of synthetic paper with the PP as the carrier, are prepared by a mixing granulation process with a rate of high temperature andhigh shear; a production process of the master batches is simple; the dispersibility of a filler is good; and the produced synthetic paper has the advantages of good properties of tension resistance and tear resistance, multiple-folding resistance, a low friction coefficient, and the like, and is suitable for usage of raw materials for packaging paper, printing paper, archival paper and writing paper.

Description

technical field [0001] The invention relates to the field of synthetic paper processing, in particular to a PP carrier synthetic paper masterbatch and a preparation method thereof. Background technique [0002] Synthetic paper is a wood-free environmentally friendly paper made by using inorganic mineral powder, resin, and processing aids through stirring, melting, and co-extrusion. Therefore, it is not necessary to cut down trees and use a lot of water to prepare wood pulp. Wood pulp, thus reducing the disadvantages of deforestation and water pollution. [0003] In the current synthetic paper, polypropylene (PP) is used as a carrier and inorganic mineral powder is added as a single-layer or multi-layer synthetic paper produced as a filler. Due to the high viscosity of polypropylene, it is easy to appear during the one-time extrusion process of synthetic paper. The following defects: [0004] (1) Due to the fact that raw materials such as inorganic mineral powder are diffic...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/12C08K13/06C08K9/10C08K3/26C08K5/098C08K3/22C08J3/22
CPCC08J3/226C08J2323/12C08K5/098C08K9/10C08K13/06C08K2003/2241C08K2003/265
Inventor 黄伟汕张朝益李晓杰黄伟钊
Owner MALION NEW MATERIALS CO LTD
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products