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Catalytic cracking catalyst

A catalytic cracking and catalyst technology, applied in catalytic cracking, physical/chemical process catalysts, molecular sieve catalysts, etc., can solve the problems of destroying zeolite structure, failing to obtain silicon-aluminum ratio, high Y-type zeolite, etc.

Active Publication Date: 2018-08-28
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Rare earth-containing high-silicon Y-type zeolite can be prepared by performing multiple rare-earth ion exchanges and multiple high-temperature roasting on NaY zeolite. The disadvantages of zeolite are: because too harsh hydrothermal treatment conditions will destroy the structure of zeolite, Y-type zeolite with high silicon-alumina ratio cannot be obtained; although the production of aluminum outside the framework is very important for improving the stability of zeolite and forming new acid centers Beneficial, but too much aluminum outside the framework reduces the selectivity of zeolite; in addition, many dealuminated holes in zeolite cannot be filled by silicon migrated from the framework in time, often resulting in lattice defects of zeolite, and the crystallization of zeolite remains Therefore, the thermal and hydrothermal stability of the rare earth-containing high-silicon Y-type zeolite prepared by the hydrothermal method is relatively poor, which is manifested in the low lattice collapse temperature, the crystallinity retention rate and the ratio of crystallinity after hydrothermal aging. low surface area retention
However, pore structure analysis showed that gas-phase ultrastable molecular sieves have no secondary pores
[0006] The performance of ultra-stable molecular sieve catalytic cracking catalysts prepared by hydrothermal method or gas phase method in the prior art cannot well meet the current needs of processing heavy oil and inferior oil

Method used

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Embodiment approach

[0050] In the catalytic cracking catalyst preparation method provided by the present invention, the preparation method of the modified Y-type molecular sieve, an embodiment comprises the following steps:

[0051] (1) carry out ion exchange reaction with NaY molecular sieve (also claiming NaY zeolite) and rare earth solution, filter, wash, obtain the Y-type molecular sieve of the conventional unit cell size containing rare earth that sodium oxide content reduces; Said ion exchange is usually stirred, Exchange at a temperature of 15-95°C, preferably 65-95°C, for 30-120 minutes;

[0052] (2) The Y-type molecular sieve with the rare earth-containing conventional unit cell size whose sodium oxide content is reduced is roasted for 4.5 to 7 hours at a temperature of 350 to 480° C. in an atmosphere containing 30 to 90% by volume of water vapor, and dried to obtain water A Y-type molecular sieve with a reduced unit cell constant content of less than 1% by weight; the unit cell constant...

Embodiment 1

[0061] Get 8000 grams of NaY molecular sieves (on a dry basis) and add to 80 liters of decationized aqueous solution and stir to make it evenly mixed, add 2400ml of RE (NO 3 ) 3 Solution (rare earth solution concentration is RE 2 o 3 Calculated as 319g / L), stirred, heated to 90-95°C and kept for 1 hour, then filtered, washed, and the filter cake was dried at 120°C to obtain a unit cell constant of 2.471nm and a sodium oxide content of 7.0% by weight. 2 o 3 A Y-type molecular sieve with a total rare earth content of 8.8% by weight is then calcined for 6 hours at a temperature of 390°C in an atmosphere containing 50% by volume of water vapor and 50% by volume of air to obtain a Y-type molecular sieve with a unit cell constant of 2.455nm. After that, carry out Drying process, so that its water content is less than 1% by weight, and then according to SiCl 4 : Y-type molecular sieve (dry basis) = 0.5: 1 weight ratio, feed SiCl vaporized by heating 4 Gas, at a temperature of 40...

Embodiment 2

[0066] Get 8000 grams of NaY molecular sieves (calculated on a dry basis) and add them to 100 liters of decationized aqueous solution and stir to make them evenly mixed. Add 3200ml of RECl 3 solution (in RE 2 o 3 The calculated solution concentration is: 319g / L), stirred, heated up to 90-95°C for 1 hour, then filtered, washed, and the filter cake was dried at 120°C to obtain a unit cell constant of 2.471nm and a sodium oxide content of 5.5% by weight , with RE 2 o 3 A Y-type molecular sieve with a total rare earth content of 11.3% by weight is then calcined at a temperature of 450°C and 80% water vapor for 5.5 hours to obtain a Y-type molecular sieve with a unit cell constant of 2.461nm, and then dried to reduce its water content at 1 wt%, then follow SiCl 4 : Y-type zeolite = 0.6:1 weight ratio, feed SiCl vaporized by heating 4 The gas was reacted for 1.5 hours at a temperature of 480° C., and then washed with 80 liters of decationized water, and then filtered to obtain ...

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Abstract

The invention provides a catalytic cracking catalyst. The catalytic cracking catalyst contains a modified Y type molecular sieve, alumina containing an additive and clay. In the modified Y type molecular sieve, the content of rare earth oxide is 5 to 12 wt%; the content of sodium oxide is 0.1 to 0.7 wt%; a total pore volume is 0.33 to 0.39 mL / g; the pore volume of secondary pores with a pore diameter of 2 to 100 nm in the modified Y type molecular sieve accounts for 10 to 25% of the total pore volume; a lattice constant is 2.440 nm to 2.455 nm; the content of non-framework aluminum in the modified Y type molecular sieve is no more than 20% of total aluminum content; lattice collapse temperature is no less than 1050 DEG C; and a ratio of the amount of acid B to the amount of acid L is no less than 2.50. The catalyst has higher heavy oil conversion activity, low coke selectivity, and higher gasoline yield, liquefied gas yield, light oil yield and total liquid yield.

Description

technical field [0001] The invention relates to a heavy oil catalytic cracking catalyst and a preparation method thereof. Background technique [0002] At present, the industrial production of high-silicon Y-type zeolite mainly adopts the hydrothermal method. Rare earth-containing high-silicon Y-type zeolite can be prepared by performing multiple rare-earth ion exchanges and multiple high-temperature roasting on NaY zeolite. The disadvantages of zeolite are: because too harsh hydrothermal treatment conditions will destroy the structure of zeolite, Y-type zeolite with high silicon-alumina ratio cannot be obtained; although the production of aluminum outside the framework is very important for improving the stability of zeolite and forming new acid centers Beneficial, but too much aluminum outside the framework reduces the selectivity of zeolite; in addition, many dealuminated holes in zeolite cannot be filled by silicon migrated from the framework in time, often resulting in...

Claims

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Application Information

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IPC IPC(8): B01J29/08B01J29/16C10G11/05
CPCB01J29/08B01J29/088B01J29/166C10G11/05C10G2300/1037C10G2300/70C10G2400/02
Inventor 周灵萍张蔚琳许明德陈振宇田辉平朱玉霞
Owner CHINA PETROLEUM & CHEM CORP
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