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High-toughness high-carbon wheel steel for heavy-load rail wagon and preparation method thereof

A railway freight car, high toughness technology, which is used in the manufacture of high carbon steel wheels for heavy-duty railway freight cars, can solve the problem of increasing the probability of hot cracking accidents, increasing the sliding distance of wheels, resisting thermal damage, and internal fatigue crack propagation. To solve problems such as poor ability, it achieves the effects of good comprehensive mechanical properties, large safety redundancy, and improved impact toughness of rims at room temperature

Inactive Publication Date: 2018-07-31
MAGANG (GROUP) HOLDING CO LTD +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The research results show that, for trucks, due to the tread braking method, as the vehicle axle load increases and the speed increases, the braking force increases, and the wheels will bear a huge thermal load during braking. As the load increases, the sliding distance of the wheel increases, which intensifies the sliding friction trend between the wheel and rail, thus increasing the probability of thermal damage defects and even thermal cracking accidents
[0004] Foreign heavy-duty wheels mainly adopt the AAR standard, using high-carbon (0.67-0.77%) high-strength, high-hardness carbon steel wheel materials. The primary consideration is wear resistance and contact fatigue resistance, but the material resists thermal damage and internal Poor ability to grow fatigue cracks

Method used

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  • High-toughness high-carbon wheel steel for heavy-load rail wagon and preparation method thereof
  • High-toughness high-carbon wheel steel for heavy-load rail wagon and preparation method thereof
  • High-toughness high-carbon wheel steel for heavy-load rail wagon and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0034] The molten steel whose chemical composition is shown in Example 1 in Table 1 is formed through electric furnace steelmaking process, LF furnace refining process, RH vacuum treatment process, round billet continuous casting process, ingot cutting hot rolling process, heat treatment process, processing, and finished product inspection process. The heat treatment process is as follows: first, the wheel is heated to 873°C with the furnace and kept for 195 minutes, then the rim is sprayed with water to cool the metal inside the rim to below 550°C at a cooling rate of 3°C / s, and finally returned to the rim at 490°C. Fire treatment for 255min.

[0035] Such as figure 1 , 4 As shown, the metallographic structure of the wheel rim prepared in this example is basically the same as that of the AAR-C steel wheel, both are fine pearlite + a small amount of ferrite, but the content of ferrite in this example is significantly higher than that in the comparative example. The mechanica...

Embodiment 2

[0038] The molten steel whose chemical composition is shown in Example 2 of Table 1 is formed through electric furnace steelmaking process, LF furnace refining process, RH vacuum treatment process, round billet continuous casting process, ingot cutting hot rolling process, heat treatment process, processing, and finished product inspection process. The heat treatment process is as follows: first, heat the wheel to 890°C with the furnace and keep it warm for 2.5 hours, then spray water on the rim to cool the metal inside the rim to below 550°C at a cooling rate of 5°C / s, and finally cool it at 500°C Temper for 4.0 hours.

[0039] Such as figure 2 , 4As shown, the metallographic structure of the wheel rim prepared in this example is basically the same as that of the AAR-C steel wheel, both are fine pearlite + a small amount of ferrite, but the content of ferrite in this example is significantly higher than that in the comparative example. The mechanical properties of the whee...

Embodiment 3

[0042] The molten steel whose chemical composition is shown in Example 3 in Table 1 is formed through the electric furnace steelmaking process, LF furnace refining process, RH vacuum treatment process, round billet continuous casting process, ingot cutting hot rolling process, heat treatment process, processing, and finished product inspection process. The heat treatment process is as follows: first, heat the wheel with the furnace to 865°C and keep it warm for 3.0 hours, then spray water on the rim to cool the metal inside the rim to below 550°C at a cooling rate of 2°C / s, and finally cool it at 480°C Temper for 4.5 hours.

[0043] Such as image 3 , 4 As shown, the metallographic structure of the wheel rim prepared in this example is basically the same as that of the AAR-C steel wheel, both are fine pearlite + a small amount of ferrite, but the content of ferrite in this example is significantly higher than that in the comparative example. The mechanical properties of the ...

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Abstract

The invention discloses high-toughness high-carbon wheel steel for a heavy-load rail wagon and a preparation method of the high-toughness high-carbon wheel steel for the heavy-load rail wagon. The high-toughness high-carbon wheel steel for the heavy-load rail wagon comprises, by weight percentage, 0.67%-0.77% of C, 0.15%-1.00% of Si, 0.60%-0.90% of Mn, smaller than or equal to 0.025% of Als, smaller than or equal to 0.025% of P, 0.006%-0.020% of S, 0.005%-0.015% of V, 0.10%-0.15% of Cr and the balance Fe and inevitable impurity elements. The high-toughness high-carbon wheel steel for the heavy-load rail wagon is formed by the electric furnace steel making working procedure, the LF refining working procedure, the RH vacuum treatment working procedure, the circular blank continuous casting working procedure, the cut ingot hot rolling working procedure, the heat treatment working procedure, the processing working procedure and the finished product detection working procedure. The high-toughness high-carbon wheel steel, obtained according to the preparation method, for the heavy-load rail wagon is of a ferrite and pearlite structure. Compared with AAR-C wheel steel, the high-toughnesshigh-carbon wheel steel for the heavy-load rail wagon has the advantages that on the premise that the levels of mechanical properties of rims are basically equivalent, the low temperature impact toughness of the rims of wheels can be remarkably improved, and therefore the breakage resistance capacity of the wheels at the low temperature is effectively enhanced.

Description

technical field [0001] The invention belongs to the field of manufacturing high-carbon steel wheels for heavy-duty railway freight cars, and in particular relates to a high-toughness high-carbon wheel steel for heavy-duty railway freight cars and a preparation method thereof. Background technique [0002] The heavy-loading of freight trains is an inevitable trend of the world's railway transportation and freight transportation, which is of great significance for improving the efficiency of train transportation and enhancing the competitiveness of railway transportation. At present, the maximum axle load of foreign railway heavy-duty freight trains has reached 35.7t, the axle load of railway heavy-duty trains in the United States, Canada, Australia and other countries has generally reached more than 32.5t, and the axle load of railway heavy-duty trains in Sweden, Brazil and other countries The weight has also been increased to 30t. Foreign practice has proved that increasing...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C38/02C22C38/04C22C38/24C21D1/18C21D6/00
CPCC22C38/02C21D1/18C21D6/002C21D6/005C21D6/008C21D2211/005C21D2211/009C22C38/04C22C38/24
Inventor 万志健丛韬陈刚张关震江波陈讲彪赵海邹强钟斌庞晋龙宫彦华
Owner MAGANG (GROUP) HOLDING CO LTD
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