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Special niobium and vanadium containing chilled cast iron roll for splitting rack and production technology

A technology of chilled cast iron and rolls, which is applied in the field of chilled cast iron rolls and production technology for niobium-containing and vanadium-containing cutting frames. It can solve the problems of poor wear resistance of bainite balls, many precious alloys, and difficult turning, and achieve High tensile strength, improved purity, and extended service life

Pending Publication Date: 2018-07-24
湖州中杭轧辊有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Once there is an abnormality at the tip of the knife, quality problems such as folds and burrs will often occur in the rolling pass of the finished product, resulting in batches of defective products
Now many manufacturers use bainite ductile iron and high-speed steel rolls for splitting racks. Their respective characteristics are: bainite balls have poor wear resistance, and the holes need to be changed for a pass of 500 tons. High-speed steel rolls have a pass Cutting between 1500 and 2000 tons, using a lot of precious alloys, high price, difficult to turn

Method used

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  • Special niobium and vanadium containing chilled cast iron roll for splitting rack and production technology

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] The invention is a chilled cast iron roll specially used for a split frame containing niobium and vanadium, and the production steps of the roll are as follows:

[0032] Step 1. Preparation of chemical composition: The chemical composition of the outer layer of the preparation roll is: C: 2.9%, Si: 0.3%, Mn: 0.2%, P: 0.01%, S: 0.01%, Cr: 0.5%, Ni: 3.5%, Mo: 0.4%; V: 0.2%, Nb: 0.2%, the rest is Fe; the chemical composition of the prepared core is: C: 3.3%, Si: 2.3%, Mn: 0.4%, P: 0.01%, S: 0.01% , Cr: 0.15%, Mg: 0.01%, and the rest is Fe;

[0033] Step 2. Smelting: Melt the outer layer and core material of the roll through two electric furnaces respectively. After the temperature of the outer layer of molten iron reaches 1420°C, heat it for 5 minutes and then release it to the ladle. Add 1kg of heavy rare earth modifier per ton into the ladle. The dosage is pre-added with yttrium-based heavy rare earth modifier. When the temperature of the molten iron reaches 1450°C, pou...

Embodiment 2

[0042] The invention is a chilled cast iron roll specially used for a split frame containing niobium and vanadium, and the production steps of the roll are as follows:

[0043] Step 1. Preparation of chemical composition: The chemical composition of the outer layer of the preparation roll is: C: 3%, Si: 0.5%, Mn: 0.4%, P: 0.01%, S: 0.01%, Cr: 0.6%, Ni: 3.8%, Mo: 0.5%; V: 0.2%, Nb: 0.3%, the rest is Fe; the chemical composition of the prepared core is: C: 3.3%, Si: 2.3%, Mn: 0.4%, P: 0.01%, S: 0.01% , Cr: 0.15%, Mg: 0.02%, and the rest is Fe;

[0044] Step 2. Smelting: Melt the outer layer and core material of the roll through two electric furnaces respectively. After the temperature of the outer layer of molten iron reaches 1600°C, heat it for 5 minutes and then release it to the ladle. Add 2kg of heavy rare earth modifier per ton into the ladle. Add the yttrium-based heavy rare earth modifier in advance, when the temperature of the molten iron drops to 1500°C, pour the molte...

Embodiment 3

[0050] The invention is a chilled cast iron roll specially used for a split frame containing niobium and vanadium, and the production steps of the roll are as follows:

[0051] Step 1. Preparation of chemical composition: The chemical composition of the outer layer of the preparation roll is: C: 3.2%, Si: 0.4%, Mn: 0.5%, P: 0.01%, S: 0.01%, Cr: 0.8%, Ni: 3.8%, Mo: 0.4%; V: 0.2%, Nb: 0.2%, the rest is Fe; the chemical composition of the prepared core is: C: 3.3%, Si: 2.4%, Mn: 0.4%, P: 0.01%, S: 0.01% , Cr: 0.15%, Mg: 0.01%, and the rest is Fe;

[0052] Step 2. Smelting: Melt the outer layer and core material of the roll through two electric furnaces respectively. After the temperature of the outer layer of molten iron reaches 1600°C, heat it for 5 minutes and then release it to the ladle. Add 3kg of heavy rare earth modifier per ton into the ladle. Add the yttrium-based heavy rare earth modifier in advance, when the temperature of the molten iron drops to 1500°C, pour the mol...

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Abstract

The invention relates to a chilled cast iron roll manufacturing method, in particular to a manufacturing method for a special niobium and vanadium containing chilled cast iron roll for a splitting rack. An outer layer and a core part of the roll are prepared through double chemical components. The outer layer components comprise 2.9%-3.2% of C, 0.25%-0.60% of Si, 0.2%-0.5% of Mn, smaller than or equal to 0.05% of P, smaller than or equal to 0.03% of S, 0.5%-0.8% of Cr, 3.5%-4.0% of Ni, 0.3%-0.6% of Mo, 0.1%-0.3% of V, 0.1%-0.3% of Nb and the balance Fe. The core part components comprise 3.2%-3.5% of C, 2.2%-2.4% of Si, 0.3%-0.5% of Mn, smaller than or equal to 0.05% of P, smaller than or equal to 0.03% of S, 0.15% of Cr, smaller than or equal to 0.04 of Mg and the balance Fe. When molten iron is smelted, 1-3 kg of yttrium-based heavy rare earth modificator is added for each ton; the chemical property of rare earth elements is active, and stable compounds can be formed by the rare earthelements and S, O, H and N in molten steel; the affinity of the yttrium and S is high, after the rare earth modificator is added, the S content in the steel can be further reduced, and hot shortnessof the roll is prevented; and the yttrium-based heavy rare earth modificator can also refine grains and improve the tensile strength and impact toughness.

Description

technical field [0001] The invention relates to a roll and a production process, in particular to a chilled cast iron roll and a production process for a split frame containing niobium and vanadium. Background technique [0002] Segmented rolling is to use the function of the pass shape to roll a rolled piece into two or more parallel rolled pieces with the same shape during the rolling process. ~Φ12mm) output, the split rolling process has been widely used, that is, the rolled flat square steel piece is pre-cut in the pre-slitting frame and the slitting frame at the same time through the processing of the roll hole tip of the arc-shaped knife tip. Cut and cut into 2-4 steel bars with the same specifications, and then guide them into the finished pass and roll them into steel bars that meet the size requirements. [0003] The running speed of the whole pre-slitting and slitting rolling is fast, and the cutting ability and wear performance of the slitting knife tip have to w...

Claims

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Application Information

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IPC IPC(8): C22C37/10C22C37/08C22C37/06B22D19/16B22D13/02B22D1/00C21D1/18C21D9/38B21B27/02
CPCC21D1/18C21D9/38C22C37/06C22C37/08C22C37/10B21B27/02B22D1/00B22D13/02B22D19/16C21D2211/002C21D2211/004C21D2211/008
Inventor 周明夸蒋志芳李伟
Owner 湖州中杭轧辊有限公司
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