Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Crosslinked PVD hard coating high-speed cutting tool and manufacturing method

A high-speed cutting, hard coating technology, applied in coating, metal material coating process, superimposed layer plating, etc., can solve the problems of reduced bending strength of tool materials, low bonding degree and high processing temperature, Reliable cross-linking, improved compounding ability, and improved flexural strength

Pending Publication Date: 2018-07-13
ZHENJIANG DONGYI MACHINERY
View PDF9 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The use of coating technology can make the tool obtain good mechanical properties, thereby improving the service life of the cutting tool and improving the machining efficiency. It is a material surface treatment process developed in modern times. The current conventional coating technology can usually be divided into chemical vapor deposition (CVD) ) technology and physical vapor deposition (PVD) technology. For CVD technology, due to the high bonding strength between the coating and the substrate and its good wear resistance, it is widely used in the cemented carbide tool. Surface treatment, however, CVD technology still has problems such as high processing temperature, easy to reduce the bending strength of the tool material, and easy to cause microcracks when the tool is used, which seriously restricts its development. The cutting performance of high-speed steel tools can be greatly improved, and the processing temperature can be controlled below 500°C. When it is below 600°C, it has no effect on the bending strength of the tool material. Compared with CVD technology, it has also developed faster. However, This technology still has the problem of low bonding degree, so it also restricts its development from another aspect. Therefore, how to improve the bonding strength and the bending resistance of the tool is a difficult technical problem. Later, someone proposed The scheme of superimposing CVD and PVD to form two operation steps has been proved that due to the constraints of the attributes of the two processes, it is difficult to integrate and develop, so this technology has been tepid

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Crosslinked PVD hard coating high-speed cutting tool and manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0017] The cross-linked PVD hard-coated high-speed cutting tool of the present embodiment comprises a base material 1, a PVD coating 2 coated on the outside of the cemented carbide base material, said PVD coating 2 is a nano-coating, and the total thickness is 2-5 nanometers, the surface of PVD coating 2 is coated with diamond film 4, the outer surface of diamond film 4 has irregularly distributed dots through the impact of needles, and the periphery of diamond film 4 is coated with CVD coating 3, the said CVD The coating 3 is a metal nitride, and the PVD coating 2 and the CVD coating 3 are tightly and cross-linked into one body 4 through the diamond film 4 and the dots distributed on the diamond film.

[0018] A method for manufacturing a high-speed cutting tool with a cross-linked PVD hard coating as described above, comprising the following steps:

[0019] A. Deposit the PVD coating slurry on the substrate through a conventional process;

[0020] B. After the PVD coating i...

Embodiment 2

[0023] The cross-linked PVD hard-coated high-speed cutting tool of the present embodiment is characterized in that: it comprises a high-speed steel substrate 1, a PVD coating 2 coated outside the substrate, and said PVD coating 2 is a nano-coating, The total thickness is 2-5 nanometers, the surface of the PVD coating 2 is coated with a diamond film 4, and the outer surface of the diamond film 4 is impacted with irregularly distributed dots by a needle, and the periphery of the diamond film 4 is coated with a CVD coating 3, so The said CVD coating 3 is carbide or oxide, and the PVD coating 2 and CVD coating 3 are tightly and cross-linked together 4 through the diamond film 4 and the dots distributed on the diamond film.

[0024] A method for manufacturing a high-speed cutting tool with a cross-linked PVD hard coating as described above, characterized in that it includes the following steps:

[0025] A. Deposit the PVD coating slurry on the substrate through a conventional proce...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
thicknessaaaaaaaaaa
compressive stressaaaaaaaaaa
compressive stressaaaaaaaaaa
Login to View More

Abstract

The invention discloses a crosslinked PVD hard coating high-speed cutting tool and a manufacturing method. The cutting tool comprises a base material and a PVD coating coated on the outer side of thebase material. The surface of the PVD coating is coated with a diamond film. Dots distributed irregularly are punched in the outer surface of the diamond film through punching pin. The periphery of the diamond film is coated with a CVD coating. The PVD coating and the CVD coating are tightened, mutually crosslinked and composited into a whole through the diamond film and the dots distributed in the diamond film. The cutting tool has the advantages that the coatings are tightened, mutually crosslinked and composited into a whole, and the tool material bending strength is greatly improved; and the diamond film is unique in design and reliable in crosslinking, the compositing capacity is improved, the situation the interior of the coatings are in tensile stress state is avoided, thus, microcracks occur to the tool during usage, the interior of the PVD coating is in a compressive stress state, the microcracks in the coating can be automatically repaired, and the service life is prolonged.

Description

technical field [0001] The invention relates to a high-speed cutting tool, in particular to a cross-linked PVD hard-coated high-speed cutting tool and a manufacturing method thereof. Background technique [0002] The use of coating technology can make the tool obtain good mechanical properties, thereby improving the service life of the cutting tool and improving the machining efficiency. It is a material surface treatment process developed in modern times. The current conventional coating technology can usually be divided into chemical vapor deposition (CVD) ) technology and physical vapor deposition (PVD) technology. For CVD technology, due to the high bonding strength between the coating and the substrate and its good wear resistance, it is widely used in the cemented carbide tool. Surface treatment, however, CVD technology still has problems such as high processing temperature, easy to reduce the bending strength of the tool material, and easy to cause microcracks when th...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23C28/00
CPCC23C28/00
Inventor 陈立军吴志国
Owner ZHENJIANG DONGYI MACHINERY
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products