Nickel-based brazing filler metal for oil cooler quickly brazed in low vacuum condition
A nickel-based brazing filler metal and oil cooler technology, applied in welding/cutting media/materials, welding media, welding equipment, etc., can solve the problem of increased use and maintenance costs of vacuum furnaces, extremely high vacuum requirements, and pollution of furnace atmosphere, etc. problems, to achieve the effect of increasing the wetting and spreading performance, meeting the strength requirements, and solving the problem of blackening
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Embodiment 1
[0017] Embodiment 1: This embodiment specifies the structure and brazing requirements of the oil cooler, as follows:
[0018] The oil cooler in this embodiment is a stainless steel oil cooler, which is a kind of plate-fin heat exchanger, and is more compact in structure, and its cold and hot passages are arranged at intervals. The hot channel is connected with a heat medium, that is, the high-temperature engine oil from the oil pump, and the cold channel is connected with a cooling medium, that is, a cooling liquid, a mixed solution of 50% ethylene glycol and 50% water. The structural composition of the oil cooler includes a bottom mounting plate, a core body and a top plate. An oil inlet, an oil outlet, a coolant inlet and a coolant outlet are arranged on the bottom mounting plate. The oil inlet, the oil outlet and the hot channel together form the oil circuit, and the coolant inlet, the coolant outlet and the cold channel together form the water channel. The core is the co...
Embodiment 2
[0021] Embodiment 2: the present embodiment has mainly specified the composition, preparation steps and applicable equipment of the nickel-based brazing filler metal of oil cooler fast brazing under low vacuum conditions, as follows:
[0022] The chemical composition and weight percentage of nickel-based solder are: Cr: 28.0-30.0%, P: 5.0-7.0%, Si: 3.5-4.5%, Mn: 0.3-0.5%, Ti: 0.1-0.2%, Fe: 2.0~5.0%, sum of impurity elements S, O, N:
[0023] 0~0.2%, C: 0~0.2%, the balance is Ni;
[0024] The preparation steps of nickel-based solder include:
[0025] Step 1: choose the nickel powder, chromium powder, phosphorus powder, silicon powder, titanium powder, manganese powder, ferrochromium powder that the particle size is all greater than 99.0% (mass fraction), particle size, according to the chemical composition of nickel-based solder and its % by weight configuration raw material;
[0026] Step 2: Put the raw materials into the vacuum induction furnace to heat and melt, and contr...
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