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Stainless steel dust treatment process

A treatment process, stainless steel technology, applied in the field of stainless steel dust removal rotary kiln direct reduction treatment process, can solve the problems of low metallization rate of products, difficult sewage treatment, high reduction temperature, etc., to meet environmental protection requirements, shorten reduction time, reduce Effect of reduction temperature

Inactive Publication Date: 2018-04-20
JIUQUAN IRON & STEEL GRP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, there are also disadvantages that are difficult to overcome, such as large investment in project construction, thin material layer for material reduction, low metallization rate of products, and low energy utilization efficiency, which greatly limit its promotion and application in the steel industry.
(2) The rotary kiln process is a mature process technology for most domestic iron and steel plants (such as Wuhan Iron and Steel, Benxi Iron and Steel, Pingyang Iron and Steel and Xinyu Steel, etc.) to deal with zinc-containing dust. This direct reduction method has simple process, small project investment, and high production efficiency Low operating cost (no need to purchase gas fuel) and other advantages, it has certain advantages in the treatment of zinc-iron materials such as carbon steel dust removal dust in iron and steel plants, but there is a high reduction temperature when the rotary kiln process is used to process stainless steel dust removal dust , low metal recovery rate and other issues
In addition, when the reduced materials adopt the grinding and magnetic separation process, the chromium oxide contained in the sewage is likely to cause environmental pollution, resulting in difficulties in sewage treatment, which limits its popularization and application

Method used

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  • Stainless steel dust treatment process

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Effect test

Embodiment 1

[0033] A stainless steel dedusting ash treatment process, the specific process is as follows:

[0034] 1. Selection of materials

[0035] Stainless steel dust: iron grade is 33%, SiO 2 Mass content 7%, Cr 2 o 3 The mass content is 10%, and the Ni mass content is 1%.

[0036] High volatile granular coal: 44% fixed carbon mass content, 9% ash mass content, 49% volatile matter mass content, and 20mm particle size.

[0037] High-grade hematite: the iron grade is 45%, and the particle size is 1mm.

[0038] 2. Material granulation

[0039] Stainless steel dedusting ash and reduced coal are batched and mixed according to the mass ratio of 100:10, and the disc granulator is used to make granular materials with a water content of 12% and a particle size of 3mm. The reduced coal is ground by the residual carbon returned from the rotary kiln. Powder as fine as 200 mesh accounts for more than 40%

[0040] 3. Reduction, pulverization and pelletization of granular materials

[0041]...

Embodiment 2

[0051] A stainless steel dedusting ash treatment process, the specific process is as follows:

[0052] 1. Selection of materials

[0053] Stainless steel dust: iron grade is 38%, SiO 2 Mass content 5%, Cr 2 o 3 The mass content is 17%, and the Ni mass content is 2%.

[0054] High volatile granular coal: fixed carbon mass content is 46%, ash content is 7%, volatile matter content is 47%, particle size is 5mm.

[0055] High-grade hematite: the iron grade is 47%, and the particle size is 10mm.

[0056] 2. Material granulation

[0057] Stainless steel dedusting ash and reduced coal are batched and mixed according to the mass ratio of 100:20, and the cylinder granulator is used to make granular materials with a water content of 10% and a particle size of 5mm. The reduced coal is returned by the rotary kiln. Grinding to 200 mesh accounts for more than 40% of the powder.

[0058] 3. Reduction, pulverization and pelletization of granular materials

[0059] The granular materia...

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Abstract

The invention relates to a stainless steel dust rotary kiln direct reduction treatment process. The stainless steel dust rotary kiln direct reduction treatment process comprises the steps that (1), stainless steel dust and reducing coal are dosed and mixed according to a ratio of 100:(10-20), and granular materials with a water content of 10-12% and a particle size of 3-5mm are prepared; (2), thegranular materials are dried and preheated in a preheating zone of a rotary kiln and are entered a high-temperature reduction zone and are reduced at a temperature of 1100-1200 DEG C for 90-120 minutes, high-volatile pea coal and high-grade grain ore are injected into the rotary kiln for carbon and hydrogen combined reduction and carbon cycle oxygenation reduction in a middle-late stage of dust reduction, so that the stainless steel dust can be sufficiently reduced in the rotary kiln; and (3), high-temperature calcined materials from the rotary kiln are subjected to cooling and magnetic separation, and granular metallized products used in a power supply furnace or a converter can be obtained. According to the stainless steel dust rotary kiln direct reduction treatment process, while processing stainless steel dust from iron and steel enterprises, the iron, nickel and chromium resources in the dust mud are effectively utilized to produce high-quality metallized materials containing nickel and chromium.

Description

technical field [0001] The invention belongs to the technical field of metallurgy and mineral engineering, and relates to a rotary kiln direct reduction treatment process of stainless steel dedusting ash. Background technique [0002] Stainless steel dedusting ash is the fine-grained furnace dust carried by the converter gas during the stainless steelmaking process. It is composed of converter feed powder and micro-particles produced by intense reaction in the high-temperature zone. The dust-removing ash particles are basically spherical. Stainless steel dust particles are small, low density, easy to float in the atmosphere after drying, and easy to form floating dust with complex composition and great harm to human body in the air. [0003] The main phases in stainless steel dust are metal iron and chromium oxides, of which iron is Fe 2 o 3 and Fe 3 o 4 Exists in the form of CrO and FeCr 2 o 4 The form of nickel exists in the form of NiO, and at the same time forms co...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B1/10C22B1/24C22B7/02B03C1/02B03C1/30
CPCB03C1/02B03C1/30C22B1/10C22B1/24C22B7/001C22B7/02Y02P10/20
Inventor 权芳民何成善
Owner JIUQUAN IRON & STEEL GRP
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