Numerical Calculation Method for Laser Ablation with Beam Subdivision and Diffuse Reflection of Phase Interface

A numerical calculation and phase interface technology, which is applied in the field of numerical calculation of laser energy absorption and laser diffuse reflection in the process of analyzing laser ablation, can solve problems that cannot be used to study the formation process of keyholes, and cannot reflect laser incident and diffuse reflection behaviors. Can not use laser heating process flow mechanism and other issues

Active Publication Date: 2020-04-24
ZHONGBEI UNIV
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Problems solved by technology

However, the traditional surface heat source model, volume heat source model, and laser welding molten pool flow theory are difficult to fully explain various complex physical phenomena in the welding process, and cannot reflect the incident and diffuse reflection behavior of laser light, and cannot be used to study the laser heating process. The formation process of holes, let alone the flow mechanism during laser heating process, can not be discussed

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  • Numerical Calculation Method for Laser Ablation with Beam Subdivision and Diffuse Reflection of Phase Interface
  • Numerical Calculation Method for Laser Ablation with Beam Subdivision and Diffuse Reflection of Phase Interface
  • Numerical Calculation Method for Laser Ablation with Beam Subdivision and Diffuse Reflection of Phase Interface

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Embodiment Construction

[0033] The technical solution of the present invention will be further described below in conjunction with specific examples.

[0034] The present invention takes the laser ablation and cladding process as the object, and establishes a computational fluid dynamics model of laser ablation and cladding based on the secondary development of the fluent software by the user subroutine UDF to describe laser, metal vapor, metal Interaction between molten pool, metal substrate and assist gas. Change the simple Gaussian heat source model in the existing method, subdivide the laser beam into several independent rays, and develop the user subroutine UDF to calculate the propagation, refraction, reflection and each unit pair in the computational fluid dynamics model of each ray respectively. The absorption of laser energy to consider the heating effect of the laser on the workpiece and the environment of the workpiece. The physical model involved in the specific application is laser weld...

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Abstract

The invention discloses a calculation method of laser beam propagation path, laser beam phase boundary reflection (refraction) and laser beam energy absorption in a laser ablation and welding process. A general purpose computation hydromechanics program Fluent is subjected to secondary development through a UDF; the method comprises the steps that 1 the laser propagation path in the laser ablation and welding process is calculated; 2 light reflection and refraction boundaries are automatically calculated according to material attributes on the laser propagation path; 3 through laser subdivision, the diffuse reflection phenomenon can be considered in the welding process, and the diffuse reflection phenomenon comprises the diffuse reflection in a molten pool; 4 according to material attributes of the laser propagation path, the energy absorptivity is automatically calculated; 5 a power source item of a fluid dynamics function is used so that simulation of laser heating in the laser welding process can be achieved. The calculation method is used for calculating the propagation path and energy absorptivity of the light beam in the laser ablation and welding process, and the absorption, reflection, refraction, and diffuse reflection process of the light beam in the materials of any component can be considered. The calculation method is combined with the general purpose computation hydromechanics software fluent and is an effective method for studying the laser ablation and welding mechanism.

Description

technical field [0001] The invention relates to the field of laser ablation and welding, and relates to a numerical calculation method for analyzing laser energy absorption and laser diffuse reflection in the laser ablation process based on beam subdivision and phase interface reflection. Background technique [0002] Laser drilling and welding are important processing methods in modern industry. The physical phenomena in the process of laser drilling and welding are complicated. There are mutual transformations between metal solid, liquid and gas phases, there is flow of liquid and gas phases, and there is mutual drag and transmission between air (shielding gas) and metal solid, liquid and gas phases. Heat, there is gas phase injection and recoil pressure, there is splashed molten metal and recooling and nodulation of the gas phase. All of these have uncertain effects on the quality of laser drilling and welding, so it is of great significance to study the flow process and...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): G06F30/20G06F119/08
CPCG06F30/20G06F2119/08
Inventor 李立州罗骁张珺杨明磊原梅妮
Owner ZHONGBEI UNIV
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