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Alumina-carbon drain hole brick toughened with homogenizing material and production method thereof

A production method and a technology of homogenizing materials, applied in the field of aluminum-carbon drain bricks, can solve the problems of cracks in drain bricks, affect the service life, increase material consumption, etc., increase high-temperature volume stability, and improve thermal shock resistance property, the effect of suppressing crack phenomenon

Active Publication Date: 2017-12-15
HENAN RONGJIN HIGH TEMPERATRUE MATERIALS CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] The technical problem to be solved by the present invention is to provide a new aluminum-carbon drain brick toughened by homogenized material and its technical problem of cracks easily appearing when the drain brick is used for many times, which affects the service life and increases material consumption. The production method can improve the thermal shock resistance of the drain brick and effectively solve the problem of cracks in the drain brick after repeated use

Method used

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  • Alumina-carbon drain hole brick toughened with homogenizing material and production method thereof
  • Alumina-carbon drain hole brick toughened with homogenizing material and production method thereof

Examples

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Embodiment 1

[0027] An aluminum carbon sewer brick toughened by a homogenized material, comprising the following raw materials in weight percentage: 20% of 88 bauxite homogenized material, 48% of tabular corundum, 8% of fused white corundum, 2% of -298 flake graphite, 7% aluminum-silicon alloy powder, 9% active a-alumina powder, 6% Guangxi white mud, the total amount of the above raw materials is 100%; plus 3.5% phenolic resin binder of the total weight of the above-mentioned raw materials.

[0028] The 88 bauxite homogenized material includes two particle sizes, 1mm≤particle size1<3mm and 3mm≤particle size2≤5mm, the weight ratio of the 88 bauxite homogenized material with particle size 1 and particle size 2 1:1; the plate-like alumina includes two particle sizes, 0mm<particle size1<1mm and 1mm≤particle size2≤3mm, the weight ratio of the plate-like alumina with particle size 1 and particle size 2 is 33: 15. The fused white corundum is 325 mesh fine powder, the -298 flake graphite is -200 m...

Embodiment 2

[0033] An aluminum carbon sewer brick toughened by homogenized material, comprising the following raw materials in weight percentage: 25% of 88 bauxite homogenized material, 45% of tabular corundum, 12% of fused white corundum, 1% of -298 flake graphite, 6% aluminum-silicon alloy powder, 6% active a-alumina powder, 5% Guangxi white mud, the total amount of the above raw materials is 100%; plus 3.5% of the total weight of the above raw materials phenolic resin binder.

[0034] The 88 bauxite homogenized material includes two particle sizes, 1mm≤particle size1<3mm and 3mm≤particle size2≤5mm, the weight ratio of the 88 bauxite homogenized material with particle size 1 and particle size 2 1.5:1; the plate-like alumina includes two particle sizes, 0mm<particle size1<1mm and 1mm≤particle size2≤3mm, the weight ratio of the plate-like alumina with particle size 1 and particle size 2 is 5: 2; the fused white corundum is 325 mesh fine powder, the -298 flake graphite is -200 mesh fine po...

Embodiment 3

[0037] An aluminum carbon sewer brick toughened by a homogenized material, comprising the following raw materials in weight percentage: 30% of 88 bauxite homogenized material, 38% of tabular corundum, 10% of fused white corundum, 2% of -298 flake graphite, 8% aluminum-silicon alloy powder, 8% active a-alumina powder, 4% Guangxi white mud, the total amount of the above raw materials is 100%; plus 3.5% phenolic resin binder of the total weight of the above-mentioned raw materials.

[0038] The 88 bauxite homogenized material includes two particle sizes, 1mm≤particle size1<3mm and 3mm≤particle size2≤5mm, the weight ratio of the 88 bauxite homogenized material with particle size 1 and particle size 2 2:1; the plate-like alumina includes two particle sizes, 0mm<particle size1<1mm and 1mm≤particle size2≤3mm, the weight ratio of the plate-like alumina with particle size 1 and particle size 2 is 33: 5; the fused white corundum is 325 mesh fine powder, the -298 flake graphite is -200 m...

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Abstract

The invention discloses an alumina-carbon drain hole brick toughened with a homogenizing material and a production method thereof. The alumina-carbon drain hole brick is prepared from, by weight, 20-30% of 88 bauxite homogenizing material, 38-48% of tabular corundum, 8-12% of electrically fused white corundum, 1-2% of 298 flake graphite, 6-8% of aluminum silicon alloy powder, 6-9% of active a-aluminum oxide powder and 4-6% of Guangxi white mud, and the total quantity of the above raw materials is 100%; phenolic resin binder accounting for 3-4% of the total weight of the above raw materials is extra added. According to the alumina-carbon drain hole brick toughened with the homogenizing material and the production method, part of the tabular corundum is replaced with the 88 bauxite homogenizing material, so that the thermal shock stability of the product is improved, the phenomenon that cracks of the drain hole brick occur is prevented and inhibited, meanwhile the cost is reduced, and the utilization rate of resources is improved. The drain hole brick has the same advantages of high strength, high corrosion resistance and the like as a normal drain hole brick, particularly has good thermal shock stability, occurrence of cracks of the drain hole brick after repeated use can be reduced, and the service life is prolonged.

Description

technical field [0001] The invention relates to an aluminum-carbon drain brick, in particular to an aluminum-carbon drain brick toughened by a homogenized material and a production method thereof. Background technique [0002] The drain brick works intermittently during use, and it is prone to cracks due to thermal shock. When it is used for many times, the crack will expand, and steel leakage accidents will occur, causing safety hazards; sometimes the slide plate is replaced in advance due to the drain brick, resulting in waste of materials , increasing the cost of steelmaking. [0003] At present, the drain bricks used many times are mainly made of aluminum carbon, and the main raw materials are corundum and graphite. Corundum has good corrosion resistance, but because of its large expansion coefficient, it affects the thermal shock resistance of the drain. Therefore, in order to improve the thermal shock resistance of the drain brick, it is necessary to use low-expansion...

Claims

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Application Information

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IPC IPC(8): C04B35/66
CPCC04B35/66C04B2235/3217C04B2235/349C04B2235/402C04B2235/425C04B2235/428C04B2235/9676
Inventor 梁保青李爱梅徐跃庆李宏宇王全喜张志峰徐光雷
Owner HENAN RONGJIN HIGH TEMPERATRUE MATERIALS CO LTD
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