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Thermal-insulation and fire-proof plate made of aerogel foamed concrete and provided with decorative surface and preparation method of thermal-insulation and fire-proof plate

A foamed concrete and aerogel technology, which is used in the fields of light weight, heat insulation, sound insulation materials and fire protection, can solve the problem of large difference in density between aerogel powder and concrete, hollowing of the surface layer, and falling off of aerogel powder, etc. To solve the problem that the construction quality is difficult to control, reduce the project cost, and reduce the construction process.

Active Publication Date: 2017-10-20
NANJING WEICAI NEW ENERGY TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] However, the following technical bottlenecks are encountered in the development of airgel foam concrete insulation and fireproof boards with decorative surfaces: (1) Due to the large difference in density between airgel powder and concrete, during the mixing process, it is easy to appear between the two The phenomenon of phase separation makes it difficult for airgel to be evenly distributed in the concrete system, resulting in a serious decline in the mechanical properties of foamed concrete, and the improvement in thermal insulation performance is not obvious; (2) During the preparation of foamed concrete, the airgel nanoporous structure is extremely easy Destroyed by water in concrete and additives in cement raw materials, it loses the excellent thermal insulation performance of airgel due to the nanoporous structure; (3) The interface between airgel and cementitious materials is often due to low interface strength. The mechanical properties of foamed concrete are significantly reduced, and it is easy to cause airgel powder to fall off from the concrete matrix, seriously affecting the engineering application of foamed concrete; (4) The interface strength between the airgel foamed concrete slab and the facing layer is low, and the decorative The surface layer is prone to hollowing, cracking, falling off, etc.

Method used

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  • Thermal-insulation and fire-proof plate made of aerogel foamed concrete and provided with decorative surface and preparation method of thermal-insulation and fire-proof plate
  • Thermal-insulation and fire-proof plate made of aerogel foamed concrete and provided with decorative surface and preparation method of thermal-insulation and fire-proof plate
  • Thermal-insulation and fire-proof plate made of aerogel foamed concrete and provided with decorative surface and preparation method of thermal-insulation and fire-proof plate

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preparation example Construction

[0036] A method for preparing an airgel foam concrete thermal insulation and fireproof board with a decorative surface, comprising the following steps:

[0037] (1) Airgel powder modification;

[0038] (2) dry-mixing the airgel powder obtained in step (1) with the gelling material, and then adding water to wet-mix;

[0039] (3) Mix the wet mixture obtained in step (2) with the foaming agent and stir;

[0040] (4) forming the airgel foam concrete obtained in step (3);

[0041] (5) Conservation of the airgel foam concrete slab 1 in step (4);

[0042] (6) Apply transition layer 2 on the airgel foam concrete slab in step (5);

[0043] (7) Make the finishing layer 3 on the transition layer in step (6).

[0044] In addition, airgel powders with a particle size of 1-10000 μm are suitable for the present invention.

[0045] In addition, the step (2) of the present invention can also be to dry mix the gelling material, then add water to wet mix, and add the airgel powder obtained ...

Embodiment 1

[0064] SiO with decorated surface was prepared by the following steps 2 Airgel foam concrete insulation fire board:

[0065] (1) Use a contact angle meter to detect SiO to be used 2 The contact angle between the airgel surface and water, the test result is 40°, and then SiO with a particle size of 1.1mm 2 The airgel powder is placed in a vacuum heating furnace, and the weighed hexamethyldisilazane is placed in a vacuum heating furnace with a container, heated and vaporized, and hydrophobically modified for 1 hour to obtain hydrophobic SiO 2 Aerogels, Hydrophobic SiO Detected by Contact Angle Meter 2 The contact angle between the airgel surface and water, the test result is 135°;

[0066] (2) At room temperature, weigh sodium alkylbenzenesulfonate, n-hexane and deionized water at a mass ratio of 1:0.5:20, mix them evenly, and prepare a surface hydrophilic modification solution;

[0067] (3) According to hydrophobic SiO 2 The volume ratio of airgel and surface hydrophilic m...

Embodiment 2

[0077] SiO with decorated surface was prepared by the following steps 2 Airgel foam concrete insulation fire board:

[0078] (1) Use a contact angle meter to detect SiO with a particle size of 55 μm to be used 2 The contact angle between the surface of the airgel and water, the test result is 126°, then the SiO 2 Airgel is hydrophobic;

[0079] (2) At room temperature, weigh sodium alkylbenzenesulfonate, n-hexane, acetone and deionized water according to the mass ratio of 1:0.2:0.8:120, mix them evenly, and prepare a surface hydrophilic modification solution;

[0080] (3) According to hydrophobic SiO 2 The volume ratio of airgel and surface hydrophilic modification solution is 1:3, weigh the surface modification solution, and pour it into the corresponding container, and the hydrophobic SiO after step (1) 2 Put the airgel into a container made of filter mesh, immerse it in the surface hydrophilic modification solution together, and take it out after 5 minutes;

[0081] (4...

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Abstract

The invention provides a thermal-insulation and fire-proof plate made of aerogel foamed concrete and provided with a decorative surface and a preparation method of the thermal-insulation and fire-proof plate. The thermal-insulation and fire-proof plate is prepared from the aerogel foamed concrete, a transition layer and a facing layer, wherein the aerogel foamed concrete is prepared from aerogel powder and foamed concrete, the aerogel powder comprises an inner hydrophobic layer and a surface hydrophilic layer, and the thickness of the surface hydrophilic layer is 0.1-100 mu m. The preparation method of the thermal-insulation and fire-proof plate main comprises steps as follows: aerogel powder modification, dry blending-wet blending, foaming, molding, curing, transition layer coating and facing layer preparation. The thermal-insulation and fire-proof plate made of the aerogel foamed concrete and provided with the decorative surface has excellent properties such as low density, low heat conductivity coefficient, low water absorption, sound insulation, integration of thermal insulation, decoration and fireproofing and the like, construction processes are reduced, construction cost is reduced, the problem that construction quality is difficult to control is solved, and the application prospect is broad.

Description

technical field [0001] The invention relates to a preparation method of a building thermal insulation fireproof material, in particular to an airgel foam concrete thermal insulation fireproof board with a decorative surface and a preparation method thereof, belonging to the fields of light weight, heat insulation, fireproof, sound insulation materials and the like. Background technique [0002] With the progress of society, problems such as energy crisis and environmental degradation are becoming more and more serious. In 2006, the "Outline of the Eleventh Five-Year Plan for National Economic and Social Development" put forward the concept of "energy saving and emission reduction" for the first time. %, and the binding target of reducing the total discharge of major pollutants by 10%. "Energy saving" promotes "emission reduction". In the total energy consumption of domestic production, building energy consumption accounts for 33%. Building energy conservation is the top pri...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B38/08C04B38/02C04B28/14C04B28/04C04B20/12E04B1/94E04B1/80C04B111/28
CPCC04B20/12C04B28/04C04B28/145C04B2111/00612C04B2111/28C04B2201/10C04B2201/32C04B2201/50E04B1/80E04B1/942C04B14/06C04B7/02C04B18/023C04B2103/0057C04B24/383C04B24/24C04B24/06C04B24/14C04B38/08C04B38/02C04B22/147C04B22/04C04B20/1051C04B20/1022Y02A30/24Y02B80/10
Inventor 卢锋
Owner NANJING WEICAI NEW ENERGY TECH
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