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Thermoplastic fiber enhanced composite material, preparation method and application

A technology for reinforcing composite materials and thermoplastic fibers, applied in the field of materials, can solve the problems of low performance, high molding temperature of high-performance thermoplastic resin, poor adhesion, etc. performance and improved service life

Inactive Publication Date: 2017-10-03
泰安石英复合材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

For the application of thermoplastic resins in composite materials, the main problem is the high molding temperature of high-performance thermoplastic resins; on the other hand, the interface between thermoplastic resins and fiber fabrics. Sizing agent for thermosetting resin matrix, this kind of sizing agent is not suitable for thermoplastic resin and will have the effect of increasing defect reduction performance
[0013] The products made of the composite materials disclosed in the above documents have the following disadvantages: the textile fabric is used as the outer layer and the ABS material is used as the inner layer, and the contact parts of the two are easy to crack due to poor bonding.
[0015] The disadvantages of the materials and methods disclosed in the above documents are: the reinforcement fibers are discontinuous, the surface of the product is not beautiful, and due to the discontinuity of the fibers, the performance of the reinforcement fibers cannot be fully exerted, and the mechanical properties and impact properties of the material cannot be obtained. However, the mechanical properties and impact properties of continuous fiber reinforced composites are very different from those of continuous fiber reinforced composites.

Method used

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  • Thermoplastic fiber enhanced composite material, preparation method and application
  • Thermoplastic fiber enhanced composite material, preparation method and application
  • Thermoplastic fiber enhanced composite material, preparation method and application

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0053] The preparation method of thermoplastic fiber reinforced composite material comprises the following steps:

[0054] (1) Get the raw material thermoplastic PP fiber fabric and thermoplastic PP resin film, and according to the designed fiber volume content, the thermoplastic PP fiber fabric and the thermoplastic PP resin film are cross-stacked;

[0055] (2) Melt and infiltrate thermoplastic resin into thermoplastic fiber fabric under high temperature and high pressure: the adopted molding temperature is about 280°C, which is higher than the melting point of thermoplastic resin; the pressure used for molding is 5-10MPa per unit area;

[0056] (3) Cooling to about 55° C. to obtain a thermoplastic fiber-reinforced prepreg / sheet.

[0057] The properties of the obtained thermoplastic fiber reinforced prepreg were tested, and the following data were obtained:

[0058] Using the experimental test standards for composite materials, prepare standard-sized splines, paste strain ga...

Embodiment 2

[0062] The shell of the trolley case is prepared by using thermoplastic fiber reinforced composite material as raw material, and the specific method is as follows:

[0063] Using thermoplastic PP fiber fabric and PP plastic film as raw materials, a full thermoplastic composite trolley case shell with lining was prepared.

[0064] The specific steps are:

[0065] as attached figure 1 As shown, the PP plastic film ①, PP fiber fabric ② and lining / lining ③ are layered according to the design, and the whole is passed through the upper and lower heating and pressing rollers ④, and the plastic film melts and infiltrates the fiber fabric to prepare the thermoplastic fiber reinforced composite material prepreg / Sheet ⑤, cut the thermoplastic fiber reinforced composite material prepreg / sheet ⑤ to the required size, and after softening by heating on the heating plate ⑥, it is formed under the pressure of the upper and lower molding die ⑦, and it can be cooled down The PP fiber-reinfor...

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Abstract

The invention belongs to the field of materials, and in particular relates to a thermoplastic fiber-reinforced composite material, a preparation method and application of the material, and a method for preparing a case shell using the material as a raw material. The thermoplastic fiber reinforced composite material of the present invention includes thermoplastic fiber fabric and thermoplastic resin. Using the thermoplastic fiber-reinforced prepreg / sheet provided by the present invention to prepare the casing of a case can greatly improve the strength and impact resistance of the case compared with the traditional hard case. The thickness of the shell is reduced to reduce the weight of the luggage itself. Compared with the traditional hard box, it can reduce the weight by about 40%, and greatly improves the impact resistance of the luggage, reducing the damage of the luggage during use and consignment. Compared with traditional soft cases, it solves the shortcomings of soft cases and bags that are not pressure-resistant and waterproof, and leather cases are easy to be scratched and damaged, and are difficult to repair or have high repair costs.

Description

technical field [0001] The invention belongs to the field of materials, and in particular relates to a thermoplastic fiber reinforced composite material, a preparation method and application of the material, and a method for preparing a case and bag shell by using the material as a raw material. Background technique [0002] Composite materials are composed of two or more materials with different properties through physical or chemical methods to form materials with new properties on the macro (micro) level. Various materials complement each other in performance, resulting in a synergistic effect, so that the comprehensive performance of the composite material is better than that of the original material to meet various requirements. Compared with traditional metal materials, composite materials have the following advantages: [0003] (1) High specific strength and high specific modulus can achieve obvious weight loss effect; [0004] (2) Strong designability; [0005] (3...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/12C08J5/04B29C70/30
CPCC08L23/12B29C70/30C08J5/046C08J2323/12C08J2423/12C08L2205/025C08L2205/16
Inventor 王英男程彦胜
Owner 泰安石英复合材料有限公司
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