Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Interlayer vacuum coating method during blank manufacturing process of hot rolling composite plate

A composite plate and process layer technology, which is applied in the field of metal composite billet making, can solve the problems of low compactness, pits, pinholes, particulates, and carbon steel matrix in the thermal spraying technology coating, so as to improve the composite Quality and yield, avoidance of uneven thickness, time-saving effect

Active Publication Date: 2016-01-20
YANSHAN UNIV
View PDF6 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

This method has the following disadvantages: on the one hand, the electroplating nickel process is relatively backward, and the quality of the product in the process is difficult to control. If the electroplating wastewater after electroplating cannot be effectively treated, it will cause great pollution to the environment; thermal spraying technology The coating has low density, is not tightly combined with the carbon steel substrate, and has poor thermal shock resistance
On the other hand, the nickel-plated layer on the surface of carbon steel is easy to adhere to foreign matter (such as moisture, dust, crystals, fibers, etc.) in the external environment, resulting in uneven coating, pits, pinholes, particles, etc. Post-impurity removal treatment and surface finishing, the process is complicated, reducing its production efficiency

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Interlayer vacuum coating method during blank manufacturing process of hot rolling composite plate
  • Interlayer vacuum coating method during blank manufacturing process of hot rolling composite plate
  • Interlayer vacuum coating method during blank manufacturing process of hot rolling composite plate

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0021] exist figure 1 In the schematic diagram of the front view of the working state of the interlayer vacuum coating device in the hot-rolled composite slab making process, an electromagnetic oscillator 12 is provided at the bottom of the electrolytic melting furnace 10. One end of the siphon tube 9 of the electrolytic melting furnace is located in the nickel water 11, and the A siphon valve 8 is provided on the siphon tube outside the electrolysis furnace. The end of the siphon tube located outside the electrolysis furnace is connected to a symmetrical composite stainless steel billet. There is also a mechanical pump and a diffusion pump assembly 1, which is connected to one end of the vacuum tube 2. The other end of the vacuum tube is It is connected with a symmetrical combination of stainless steel composite blanks. The stainless steel composite blanks of the symmetrical combination are two groups with the same length and width, and they all include Q345R low-alloy steel ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Thicknessaaaaaaaaaa
Surface roughnessaaaaaaaaaa
Login to View More

Abstract

Disclosed is an interlayer vacuum coating method during a blank manufacturing process of a hot rolling composite plate. A vacuum coating device mainly comprises an electrolytic furnace, an electromagnetic oscillator, a siphon pipe, a siphon valve, a vacuum pipe and a mechanical pump and diffusion pump assembly. Symmetrically combined stainless steel composite blank materials comprise two groups which each include a low alloy steel base layer and a stainless steel cladding layer, and a nickel plating interlay is generated between each low alloy steel base layer and the corresponding stainless steel cladding layer. When the stainless steel cladding layers of the two groups of blank materials are opposite, the space between the two stainless steel cladding layers is coated with a separant layer. According to the specific operation method, the lateral surfaces of the stainless steel composite blank materials are drilled, then the vacuum pipe, the siphon pipe and the composite plate are welded together, the periphery of the symmetrically combined stainless steel composite blank materials is sealed and vacuumized, and the vacuum pipe is sealed; the siphon valve is opened, molten nickel in the electrolytic furnace is made to enter the space between the layers of the stainless steel composite blank materials, and after the nickel is condensed, multiple times of rolling is carried out. The interlayer vacuum coating method during the blank manufacturing process of the hot rolling composite plate is simple in process, good in product quality, high in yield and low in cost.

Description

technical field [0001] The invention relates to a metal composite billet manufacturing method. Background technique [0002] As a resource-saving product, low-alloy steel / stainless steel clad plate should not only have the corrosion resistance of stainless steel, but also have the good mechanical strength and processing performance of carbon steel. The nickel layer is introduced between the interlayers of the composite board, on the one hand, it plays an isolation role between the base layer and the cladding layer, hinders the diffusion of carbon, avoids the formation of intermetallic compounds, and ensures the corrosion resistance of the composite board. In addition, due to the presence of the nickel layer, the propagation rate of stress corrosion cracks can be significantly reduced. Under the existing technical conditions, the general method for preparing nickel-plated stainless steel composite blanks is: first, degrease the stainless steel surface to remove grease; secon...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): B22D18/06B22D19/04
Inventor 金贺荣杨旭坤
Owner YANSHAN UNIV
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products