Preparation method and application of gray pig iron nucleating agent

An inoculant and gray cast iron technology, applied in the field of foundry, can solve the problems of poor gray iron performance, increase the cost of inoculants, and decrease the hardness of gray iron, so as to achieve a good ability to inhibit iron carbide, improve inoculation effect, The effect of reducing nitrogen content

Inactive Publication Date: 2016-01-13
成都宏源铸造材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] At present, most manufacturers use 75 ferrosilicon inoculant as the inoculant to produce gray cast iron, but these products have shortcomings such as short incubation time, poor wear resistance, low hardness, low tensile strength, uneven cross-section, and easy whitening. The product is unstable and cannot meet the requirements of some machine castings that require high hardness
[0005] In order to improve the above shortcomings, some manufacturers began to add other materials to the ferrosilicon inoculant to prepare composite inoculants, such as chromium, copper, etc. However, when adding the above materials, new problems will be introduced
For example, the addition of chromium will increase the probability of white structure formation, which will lead to a decrease in the hardness of gray iron. Adding copper will not only have no good effect in improving the properties of gray iron, but will greatly increase the cost of preparing inoculants.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0021] Embodiment 1 (preparation)

[0022] 66% Si, 3% Zr, 2% Ca, 2.5% Mn, 1.5% Fe by weight 3 o 4 and 25% Fe are mixed evenly and put into a vacuum electric furnace, the air in the furnace is replaced with argon, the temperature is raised to 1300°C, and smelted for 5 minutes, stirring continuously during the smelting process until the raw materials are evenly mixed; vacuum cooling forms a block, and the The block can be pulverized into alloy powder with an average particle size of 200 μm.

Embodiment 2

[0023] Embodiment 2 (preparation)

[0024] 70% Si, 1% Zr, 1% Ca, 0.5% Fe by weight 3 o 4 and 27.5% Fe mixed evenly and put into a vacuum electric furnace, replace the air in the furnace with argon, heat up to 1500°C, smelt for 5min, keep stirring during the smelting process, until the raw materials are evenly mixed; vacuum cooling to form a block, the The block can be pulverized into alloy powder with an average particle size of 500 μm.

Embodiment 3

[0025] Embodiment 3 (preparation)

[0026] 68% Si, 2% Zr, 1.6% Ca, 1% Mn, 1% Fe by weight 3 o 4 and 26.4% Fe are mixed evenly and put into a vacuum electric furnace, the air in the furnace is replaced with argon, the temperature is raised to 1350 ° C, and the melting is carried out for 6 minutes. During the melting process, the stirring is continued until the raw materials are mixed evenly; The block can be pulverized into alloy powder with an average particle size of 300 μm.

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PUM

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Abstract

The invention discloses a preparation method of a gray pig iron nucleating agent. The preparation method comprises the following steps that 66%-70% of Si, 1%-13% of Zr, 1%-2% of Ca, 0-2.5% of Mn, 0.5%-1.5% of Fe3O4 and the balance Fe and inevitable trace elements are evenly mixed, smashed, smelted, stirred, cooled and smashed for use. The invention further discloses application of the gray pig iron nucleating agent. According to the gray pig iron nucleating agent, the comprehensive performance of gray pig iron can be improved, and nucleating efficiency is improved.

Description

technical field [0001] The invention relates to the field of casting, in particular to a preparation method of a gray cast iron inoculant and its application in the field of casting. Background technique [0002] The inoculant can promote graphitization, reduce the tendency of white mouth, improve the shape and distribution of graphite, increase the number of eutectic groups, refine the matrix structure, round the ductile iron graphite, reduce or eliminate chilling, and prevent free cementite on the surface Formation, uniform structure, improved mechanical properties and other advantages, it has been widely used in the field of cast iron. [0003] Gray cast iron is basically a eutectic alloy composed of iron, carbon and silicon, in which carbon mainly exists in the form of graphite. Gray cast iron is one of the most widely used cast iron materials in the field of cast iron. Because of its good castability, good wear resistance, good machinability, smooth surface, high vibra...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C33/08C21C1/08
Inventor 韩岗马银强林志国
Owner 成都宏源铸造材料有限公司
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