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Manufacturing method of instrument warm box

A manufacturing method and technology of an incubator, which is applied in the field of instrument box manufacturing, can solve the problems of poor anticorrosion performance, unstable product quality, and weak anti-aging performance of the instrument box, and achieve excellent isolation performance, small gaps, and high anti-aging performance. Effect

Active Publication Date: 2015-09-30
吉林市吉化北方华丰仪表有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] The instrument insulation box is an important equipment to ensure that the on-site instrument can accurately display various data. The instrument box in the past technology is mainly made of stainless steel plate, carbon steel plate, and hand-laid glass fiber reinforced plastic; the instrument box made of stainless steel plate bending and welding is very expensive. It is expensive, and the cost of heat preservation body processing, on-site construction and installation will also increase in the later stage, and the cost performance is low; the instrument box made of carbon steel plate has poor anti-corrosion performance, and local corrosion will cause a sharp drop in protection effect, and it is not resistant to acid and alkali corrosion. The scope of application in the chemical industry is narrow; hand-laid FRP has good anti-corrosion properties to resist the harsh working environment on site, but hand-laid FRP products have low manufacturing efficiency, high manpower demand, unstable product quality, low mechanical strength, and poor thermal insulation performance , weak anti-aging performance, and prone to peeling damage after long-term use;

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] A method for manufacturing an instrument incubator. The main body molding mold of the box is prepared according to the finished product outline dimensions of 800mm in height, 600mm in width, 500mm in depth, and 5mm in thickness, and the box is prepared in accordance with the finished product outline dimensions of 800mm in length, 600mm in width, and 5mm in thickness. The main body forming mold of the door uses a hot press to heat-press the sheet to form the main body of the box body and the box door. Using a foam molding mold, put the main body of the box body into the box body foam molding mold, and place the box body The main body of the door is put into the box door foam molding mold, and the aluminum foil film is pasted on the outer surface of the core mold of the foam molding mold, and the box body and box door with insulation layer are made through the conventional polyurethane foaming process. Polyurethane foaming agent is divided into A material and B material, w...

Embodiment 2

[0015] A method for manufacturing an instrument incubator. The main body of the box body and the door of the box is manufactured according to the method of Embodiment 1, and the main body of the box body is put into the foam molding mold of the box body using a foam molding mold, and the main body of the box door is Put it into the box door foam molding mold, paste the aluminum foil film layer on the outer surface of the core mold of the foam molding mold, and make the box body and box door with insulation layer through the conventional polyurethane foaming process. The polyurethane foam used The agent is divided into A material and B material, wherein A material is composed of 700g of polyether polyol, 200g of 1,1,1,3,3-pentafluoropropane, 70g of polyester polyol and 30g of pentamethyldiethylenetri It is made by mixing amines. Material B is isocyanate. When foaming, material A and material B are mixed in a weight ratio of 1:1 or injected into the A and B material tanks of the ...

Embodiment 3

[0017] A method for manufacturing an instrument incubator. The main body of the box body and the door of the box is manufactured according to the method of Embodiment 1, and the main body of the box body is put into the foam molding mold of the box body using a foam molding mold, and the main body of the box door is Put it into the box door foam molding mold, paste the aluminum foil film layer on the outer surface of the core mold of the foam molding mold, and make the box body and box door with insulation layer through the conventional polyurethane foaming process. The polyurethane foam used The agent is divided into A material and B material, wherein A material is composed of 700g of polyether polyol, 200g of 1,1,1,3,3-pentafluorobutane, 70g of polyester polyol and 30g of N,N-di It is prepared by mixing methylbenzylamine. Material B is isocyanate. When foaming, material A and material B are mixed with a weight ratio of 1:1 or injected into the A and B material tanks of the fo...

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Abstract

Disclosed is a manufacturing method of an instrument warm box. Hot press molding is carried out on a sheet, and a main body of a box body and a main body of a box door are manufactured; the main body of the box body and the main body of the box door are put into corresponding foamed moulds respectively, and aluminum foil film layers are attached to the outer surfaces of core moulds of the foamed moulds; a foaming machine is used for manufacturing the box body with a warm layer and the box door with a warm layer through a polyurethane foaming technology, and then, the box body and the box door are assembled into a finished product; and the sheet is formed by sequentially arranging a C layer, a D layer and a C layer, wherein the C layers are short glass fiber reinforced unsaturated polyester resin composite material layers, and the D layer is a copper wire mesh layer with the wire diameter ranging from 0.3mm to 0.7mm.

Description

technical field [0001] The invention provides a method for manufacturing an instrument insulation box, which belongs to the field of instrument box manufacturing. Background technique [0002] The instrument insulation box is an important equipment to ensure that the on-site instrument can accurately display various data. The instrument box in the past technology is mainly made of stainless steel plate, carbon steel plate, and hand-laid glass fiber reinforced plastic; the engineering cost of the instrument box made of stainless steel plate bending and welding is very high. It is expensive, and the cost of heat preservation body processing, on-site construction and installation will also increase in the later stage, and the cost performance is low; the instrument box made of carbon steel plate has poor anti-corrosion performance, and local corrosion will cause a sharp drop in protection effect, and it is not resistant to acid and alkali corrosion. The scope of application in ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B29C69/00B29C43/02B29C44/12C08L75/08C08L67/06C08J9/14C08G18/48C08K7/14C08K3/22
Inventor 高福
Owner 吉林市吉化北方华丰仪表有限公司
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