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Metal electrographite brush with low cost and good performance and preparation method of metal electrographite brush

A metal graphite, low-cost technology, used in brush manufacturing, circuits, current collectors, etc., can solve the problems of short service life, low product grade, poor lubrication performance, etc., to improve wear resistance, solve easy heat generation, and improve performance Effect

Inactive Publication Date: 2015-09-02
ANHUI TIANYU ELECTROMECHANICAL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Compared with the products of the same industry manufacturers in advanced developed countries, domestic brush products for electric motors have defects such as low product grade, short service life, large sparks during operation, easy to damage slip rings, poor lubrication performance, and non-interchangeability, etc.
The application field of composite materials of metal materials and inorganic non-metal materials in our country is still at the lowest level at present, and the technology of some products even retains 100% mechanical application. This kind of brush material is far from meeting the requirements of modern industrial development.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0014] The present invention will be described in detail below through specific examples.

[0015] A low-cost metal graphite brush with good performance is made of the following raw materials in parts by weight (kg): flake graphite 58, pitch 23, tungsten disulfide 24, iron powder 4, silicon carbide 12, beryllium oxide 8, copper titanium Alloy powder 8, appropriate amount of oleic acid;

[0016] A metal graphite electric brush with low cost and good performance of the present invention is made by the following specific steps:

[0017] (1) Heat the asphalt until it melts, add iron powder, mix and stir evenly, and get the modified asphalt after cooling;

[0018] (2) Dissolve the modified asphalt with carbon tetrachloride to obtain a solution with a 2% asphalt content, mix and mix 30% of the modified asphalt solution with copper-titanium alloy powder, then mix with tungsten disulfide and add to the oven Standby after removing the solvent in the medium;

[0019] (3) Crush the ma...

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Abstract

The invention discloses a metal electrographite brush with low cost and good performance. The metal electrographite brush is characterized by being prepared from raw materials by weight: 40-60 parts of crystalline flake graphite, 18-28 parts of pitch, 20-30 parts of tungsten disulfide, 3-5 parts of iron powder, 12-15 parts of silicon carbide, 7-9 parts of beryllium oxide, 6-9 parts of copper-beryllium oxide powder and an appropriate amount of oleic acid. By adding the silicon carbide, the hardness of the brush is enhanced and the abrasive resistance is improved. By adding the abrasive resistance, the oxidation and wearing condition of the brush material are reduced and low contact resistance is ensured, so that sparks are reduced. By adding the copper-beryllium oxide powder, effects of improving the compactness and the conductivity are improved. The metal electrographite brush is good in conductivity and good in anti-wearing performance. Problems that a prior brush is easy to generate heat, lose powder and produce sparks are solved. Material performance is improved substantially and the service lifetime of the metal electrographite brush is prolonged.

Description

technical field [0001] The invention relates to a brush material, in particular to a low-cost metal graphite brush with good performance and a preparation method thereof. Background technique [0002] A brush is a conductive component that makes sliding contact with a moving part to form an electrical connection. The brush is used on the commutator or slip ring as a sliding contact body for importing and exporting current. It has good electrical conductivity, thermal conductivity and lubricating properties, and has certain mechanical strength and reversible spark instinct. Almost all DC motors, as well as commutated motors, use brushes, which are an important part of the motor. Compared with the products of the same industry manufacturers in advanced developed countries, domestic brush products for motors have defects such as low product grade, short service life, large sparks during operation, easy to damage slip rings, poor lubrication performance, and non-interchangeab...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01R39/22H01R43/12
CPCH01R39/22H01R43/12
Inventor 杨波
Owner ANHUI TIANYU ELECTROMECHANICAL
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