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Surface modification method of cast iron

A surface modification and cast iron technology, which is applied in the field of metal material processing, can solve problems such as difficult quality assurance of workpieces, complex equipment, and large residual stress, and achieve high processing efficiency, improved wear resistance, and high processing efficiency.

Active Publication Date: 2015-05-27
INST OF APPLIED PHYSICS JIANGXI ACADEMY OF SCI
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, there are some shortcomings in the existing methods: (1) The electron beam processing environment has strict requirements and needs to be processed under vacuum conditions
(2) The area processed by the laser beam is very small each time, and the energy is too concentrated, resulting in large residual stress
(3) The energy density of ion beam processing is low
(4) The induction heating treatment equipment is complex, and it is difficult to guarantee the quality of workpieces with complex shapes
(5) There are problems such as complex equipment, poor furnace temperature uniformity and high cost in surface nitriding and surface boronizing

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0030] This embodiment is implemented on gray cast iron (HT200) for automobile engine cylinders:

[0031] (1) Circuit and gas preparation: electric explosion adopts a voltage of ≥2kv, and uses tungsten rod electrodes; explosive gas uses a mixture of methane, acetylene gas, oxygen, and air.

[0032] (2) Fixing of parts: fix the casted automobile engine cylinder with gray cast iron (HT200) on the working platform.

[0033] (3) Introduce gas: first pass circulating air to cool the plasma emission chamber, then pass in a certain proportion of methane, acetylene gas and oxygen in a mixing ratio (1:1.5:1), the flow rate of the mixed gas is 100L / min, and the bombardment frequency is set The frequency is 5HZ, start the ignition device.

[0034] (4) Start-up voltage: start-up voltage of 2.5kv, processing frequency of 5HZ, the processed engine cylinder is cooled with circulating air on the platform.

[0035] The thickness of the treated gray cast iron (HT200) surface strengthening lay...

Embodiment 2

[0038] This embodiment implements on alloy cast iron for camshaft:

[0039] (1) Pulse circuit and gas preparation: the voltage is 5kv; the gas mixture ratio of hydrogen, oxygen and air (1:1.5:1) is used for the explosion gas; the flow rate of the gas mixture is 80L / min; chromium rods are used as electrodes for the electric explosion.

[0040] (2) Fixing of cast iron parts: Fix the camshaft with alloy cast iron (gray cast iron CAC480 camshaft with alloying elements Mn, Cr, Mo, Cu added) after the surface is lightly polished on the CNC mobile platform.

[0041] (3) Introduce gas: first pass circulating air to cool the plasma emission chamber, then inject hydrogen, propane gas and oxygen in a certain proportion, and start the ignition device to ignite the gas explosion.

[0042] (4) Mobile working platform: move the working platform to keep the distance between the plasma emission chamber and the camshaft at 100 μm.

[0043] (5) Starting voltage: start 5kv voltage, and add 10HZ ...

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Abstract

The invention relates to a surface modification method of cast iron, particularly a novel cast iron material surface modification technique by using electric explosion, gaseous detonation and plasma energy superposition, which performs modification treatment on the cast iron material surface by using high energy superposition. The method has the characteristics of one or two or more of the three surface modification techniques (plasma surface modification, gaseous detonation and electric explosion), can implement treatment in an atmospheric environment, has the advantages of low cost and high treatment efficiency, can form a 70-150-mu m-thick enhanced modified layer on the surface of the cast iron part, and can enhance the wearability, corrosion resistance and service life of the cast iron part by 1-6 times. The method is suitable for surface modification treatment of gray cast iron, malleable cast iron, nodular cast iron, vermicular cast iron and alloy cast iron parts, and can be widely used in the fields of mechanical industry, aviation manufacturing and the like.

Description

technical field [0001] The invention belongs to the field of metal material processing, and relates to a surface modification method for gray cast iron, malleable cast iron, nodular cast iron, vermicular cast iron and alloy cast iron. Background technique [0002] Cast iron is an iron-based alloy with a carbon content greater than 2.11% and elements such as Si, Mn, S, and P. Cast iron has been widely used in industry because of its good castability, machinability, vibration damping and low production cost. According to the different graphite forms in cast iron (flaky, flocculent, spherical, worm-like), cast iron can be divided into gray cast iron, malleable cast iron, nodular cast iron and vermicular graphite cast iron. In addition, alloy cast iron can be obtained by adding appropriate amount of other alloying elements to cast iron. [0003] Gray cast iron is mainly used in pressure and load-bearing parts such as cylinders in vehicles, cylinder liners, and bed of m...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D1/06C21D10/00C21D5/00
CPCC21D1/06C21D5/00C21D10/00
Inventor 陆磊廖先金陆德平余玖明张林伟周喆邹晋付青峰
Owner INST OF APPLIED PHYSICS JIANGXI ACADEMY OF SCI
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