Surface modification method of cast iron
A surface modification and cast iron technology, which is applied in the field of metal material processing, can solve problems such as difficult quality assurance of workpieces, complex equipment, and large residual stress, and achieve high processing efficiency, improved wear resistance, and high processing efficiency.
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Embodiment 1
[0030] This embodiment is implemented on gray cast iron (HT200) for automobile engine cylinders:
[0031] (1) Circuit and gas preparation: electric explosion adopts a voltage of ≥2kv, and uses tungsten rod electrodes; explosive gas uses a mixture of methane, acetylene gas, oxygen, and air.
[0032] (2) Fixing of parts: fix the casted automobile engine cylinder with gray cast iron (HT200) on the working platform.
[0033] (3) Introduce gas: first pass circulating air to cool the plasma emission chamber, then pass in a certain proportion of methane, acetylene gas and oxygen in a mixing ratio (1:1.5:1), the flow rate of the mixed gas is 100L / min, and the bombardment frequency is set The frequency is 5HZ, start the ignition device.
[0034] (4) Start-up voltage: start-up voltage of 2.5kv, processing frequency of 5HZ, the processed engine cylinder is cooled with circulating air on the platform.
[0035] The thickness of the treated gray cast iron (HT200) surface strengthening lay...
Embodiment 2
[0038] This embodiment implements on alloy cast iron for camshaft:
[0039] (1) Pulse circuit and gas preparation: the voltage is 5kv; the gas mixture ratio of hydrogen, oxygen and air (1:1.5:1) is used for the explosion gas; the flow rate of the gas mixture is 80L / min; chromium rods are used as electrodes for the electric explosion.
[0040] (2) Fixing of cast iron parts: Fix the camshaft with alloy cast iron (gray cast iron CAC480 camshaft with alloying elements Mn, Cr, Mo, Cu added) after the surface is lightly polished on the CNC mobile platform.
[0041] (3) Introduce gas: first pass circulating air to cool the plasma emission chamber, then inject hydrogen, propane gas and oxygen in a certain proportion, and start the ignition device to ignite the gas explosion.
[0042] (4) Mobile working platform: move the working platform to keep the distance between the plasma emission chamber and the camshaft at 100 μm.
[0043] (5) Starting voltage: start 5kv voltage, and add 10HZ ...
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