Planar toughened vacuum glass welded through metal solder by means of microwaves with edges being sealed by grooves

A vacuum glass and microwave welding technology, applied in the field of vacuum glass processing and manufacturing, can solve the problems of unbearable, difficult and high production costs for users, achieve good heat insulation and sound insulation performance, improve qualification rate and life, eliminate flatness the effect of

Inactive Publication Date: 2015-01-21
戴长虹
View PDF8 Cites 0 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Although vacuum glass is one of the best energy-saving products, it has not been popularized and applied on a large scale for more than ten years. There are three reasons: first, the existing vacuum glass production process is complicated and the production cost is high, which leads to high market prices and users It is unbearable; second, it is difficult to mechanize and automate production, the production capacity is low, and it is difficult to meet the requirements of users for timely supply; third, it is impossible to produce tempered vacuum glass, which greatly limits the application range of vacuum glass
[0004] In a series of patents related to vacuum glass filed in March and October 2012, the applicant of the present invention used the method of setting edge banding strips around the glass to overcome the main shortcomings in the existing vacuum glass edge banding process, and proposed The production method of tempered vacuum glass has been proposed, but its disadvantage is that it is difficult to achieve the required height of the edge banding frame made of tempered glass ink. The first reason is that the glass does not absorb moisture, so it is difficult to make a higher edge banding Frames and supports, the second is that when the glass is tempered, the edge banding frame and supports are melted at high temperature, and its height is further reduced

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Planar toughened vacuum glass welded through metal solder by means of microwaves with edges being sealed by grooves
  • Planar toughened vacuum glass welded through metal solder by means of microwaves with edges being sealed by grooves

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0046] Embodiment 1: see figure 1 , Tempered vacuum glass is composed of two pieces of tempered glass or semi-tempered glass, one of which is low-emissivity glass, and its production method is as follows: First, cut a flat glass and a piece of low-emission Glass, edge sealing grooves are set at the peripheral welding of the lower glass, and the edges are ground, chamfered, cleaned, and dried, and the tempered glass ink is made into edge sealing strip frames and supports on the upper glass by screen printing, and the The edge banding frame of the upper glass and the edge banding groove of the lower glass are printed with silver paste for tempered glass as a transition layer. The upper glass has an edge banding frame and the lower glass has an edge banding groove. After being sliced, the edge banding strip frame of the upper glass can be fitted into the edge banding groove of the lower glass; secondly, the two pieces of glass are sent into a tempering furnace and tempered under ...

Embodiment 2

[0047] Example 2: see figure 2 The double-vacuum-layer tempered vacuum glass consists of three pieces of tempered glass or semi-tempered glass, the middle glass is still low-emissivity glass; the production method is as follows: first, cut two pieces of required size according to the shape and size of the vacuum glass to be produced. One piece of flat glass and one piece of low-emissivity glass, edge sealing grooves are set up around the upper surface of the lower glass and the middle glass, and the three pieces of glass are edged, chamfered, cleaned and dried, and used around the lower surface of the upper glass and the middle glass The printing technology prints the tempered glass ink into the edge banding frame, prints the supports on the upper glass and the middle glass at the same time, and prints the silver paste for tempered glass on the edge banding frame and in the edge banding groove as a transition layer , where the upper glass has an edge banding frame, the upper ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention discloses planar toughened vacuum glass welded through a metal solder by means of microwaves with edges being sealed by grooves. The planar toughened vacuum glass consists of upper glass and lower glass, and is characterized in that the periphery of the upper glass is provided with an edge-sealing strip border; the periphery of the lower glass is welded with an edge-sealing groove; the peripheries of the upper glass and the lower glass are welded together through the metal solder by means of microwaves; an enclosed vacuum layer is formed between the upper glass and the lower glass; one or two layers of support objects are arranged in the vacuum layer; the edge-sealing strip border and the support objects are made by compounding toughened glass ink and/or a high polymer; the high polymer is prepared into a prepolymer firstly; after toughening of the glass, the prepolymer is prepared on the glass or the toughened glass ink; the prepolymer is cured into an elastomer at a room temperature or a high temperature at last; the prepolymer or the elastomer can automatically adapt to the height change of the vacuum layer; and the elastomer exhausts own contained volatile gas at a high temperature and in high vacuum. Through adoption of a method disclosed by the invention, mechanical and automatic production can be implemented easily, and high-performance and low-cost toughened vacuum glass can be manufactured on a large scale.

Description

technical field [0001] The invention relates to the processing and manufacturing of vacuum glass, in particular to a method for making tempered vacuum glass and its products. Background technique [0002] Vacuum glass is a new type of energy-saving and environmentally friendly product, which can be widely used in industrial and agricultural fields such as buildings and vehicle and ship doors and windows, glass curtain walls, solar products, agricultural greenhouses, refrigerators and refrigerators, and daily necessities for residents. Thermal insulation, sound insulation and decorative materials. [0003] Although vacuum glass is one of the best energy-saving products, it has not been popularized and applied on a large scale for more than ten years. There are three reasons: first, the existing vacuum glass production process is complicated and the production cost is high, which leads to high market prices and users It is unbearable; second, it is difficult to mechanize and ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): C03C27/08
CPCC03C27/08
Inventor 戴长虹
Owner 戴长虹
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products